1-2-7.SAF-T-BAR H型電軌(H SERIES CONDUCTOR)
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1-2-7.SAF-T-BAR H型電軌(H SERIES CONDUCTOR)
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1.C&W電軌系統(SAF-T-BAR)新目錄
1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load
1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load
1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load
1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load
1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load
1-6.CLUSTER電軌CLUSTER BAR 下載down load
Series H Conductor Bars are constructed of extruded aluminum with a stainless steel “U” shaped contact surface which guides collector shoe movement and minimizes collector shoe wear.
Bars are provided in four sizes: 500, 750, 1000, or 1500 Amp, each with "Standard Heat" rigid PVC insulation, "Medium Heat" Lexan, or "High Heat" fiberglass insulations are available by request. The standard rail length is 20 feet (6.10 m).
| Bar Type: | HC500 | HC750 | HC1000 | HC1500 |
Specifications | Nominal Current (amps) 1 | 500 | 750 | 1000 | 1500 |
DC Resistance (ohms/ft) | 0.0000194 | 0.0000194 | 0.0000155 | 0.0000067 | |
AC Impedance (ohms/ft at 60Hz) measured at 3.5" c/c | 0.0000301 | 0.0000301 | 0.0000279 | 0.0000389 | |
AC Impedance (ohms/ft at 60Hz) measured at 5.0" c/c | 0.0000363 | 0.0000363 | 0.0000355 | 0.0000385 | |
Wt lb/ft (kg/m) | 1.390 (0.1922) | 1.390 (0.1922) | 1.616 (0.2234) | 3.141(0.4328) | |
Max. Voltage (V) | 600 | 600 | 600 | 600 | |
Common Characteristics | Nominal Support Spacing (ft) 10 foot (3.05 m) | ||||
Standard Rail Length (ft) | 20 ft (6.10 m) | ||||
Maximum Rail Temperature |
160O F (71.1O C) at 260 PSI (Standard Heat Cover) 260O F (126.7O C) at 260 PSI (Medium Heat Lexan Cover) 360O F (182.2O C) at 260 PSI (High Heat Fiberglass Cover) | ||||
Conductor Mounting Orientation | Can be installed vertically or horizontally | ||||
Curves Consult Factory | |||||
1 Nominal current is based on 30°C and is for 100% duty.
| Basic Series H Part Numbers 6 | ||||||
Bar Type | Phase Conductor Std Heat 2 | Phase Conductor Med WT Heat 3 lb (kg) |
Joint Kit Std Heat 4 | Joint Kit Med Heat Lexan 4 | Power Feed Std Heat 4 |
Expansion Gap Assemblies 5 | Power Feed Med Heat Lexan 4 |
HC500 | HC500X20 | HC500HHX20 24.0 (10.89) | HA500J | HA500HHJ | HA500F | HA500XG-8* | HA500HHF |
HC750 | HC750X20 | HC750HHX20 24.0 (10.89) | HA750J | HA750HHJ | HA750F | HA750XG-8* | HA750HHF |
HC1000 | HC1000X20 | HC1000HHX20 30.0 (13.61) | HA1000J | HA1000HHJ | HA1000F | HA1000XG-8* | HA1000HHF |
HC1500 | HC1500X20 | HC1500HHX20 60.0 (27.22) | HA1500J | HA1500HHJ | HA1500F | HA1500XG-8* | HA1500HHF |
2 Complete with "standard heat" cover (orange rigid PVC, 160°F heat distortion point, 260 psi, self extinguishing)
3 Complete with "medium heat" cover (red Lexan, 260°F heat distortion point, 260 psi, self extinguishing)
4 See Pg. 72
5 Powerfeeds and Expansion kits: medium heat Lexan and high heat fiberglass versions are available - Contact Factory
6 End caps available for standard heat applications only - Part Nos.: HA500N, HA750N, HA1000N, HA1500N - See pg. 72 (Also available with white PVC (UV) cover for standard heat systems)
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1-2-6.SAF-T-BAR H型電軌(H SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load The advanced "Series H" Saf-T-Bar system features integral insulated conductors to provide years of safe, economical, and trouble-free service. It is designed for compact, low-cost installation, and minimum maintenance. Series H conductors are supplied in 20 foot lengths with factory installed insulating covers. Joint fittings and covers are ordered separately. Skin-tight insulation runs cooler, will not deform under clamp pressure. Standard insulation is 160o F (71o C). Alternative insulations are available Metal guideways assure positive tracking of collector shoe with or without insulating cover Flat contact surface for maximum conductor wear; the stainless steel channel insert provides resistance to corrosion and electrical pitting. Atmospheric specifications In wet atmospheres, the system should be mounted on insulated hangers with the conductor in the downturn position. In dirty and dusty atmospheres, mount the conductor in the downturn position. If the atmosphere is likely to cause electrical over-surface tracking, choose hanger clamps with spool insulators rather than the standard coated hanger clamp. Insulating hanger option A plastic slide hanger is available as an alternative design. Insulating cover options Prefix A Standard rigid vinyl for cranes and hoists Suffix H Medium heat plastic to 260oF for cranes and hoists Suffix Fl High heat fiberglass to 375oF for cranes and hoists Series H is ideal for: Heavy duty cranes and monorails Wet locations Port authority equipment Dusty and dirty environments Environments conducive to electrical tracking Current Capacities HC500 500 HC750 750 HC1000 1000 HC1500 1500 Material All capacities: Aluminum with 304 Stainless Steel Contact Strip Other available features Contact shoe with flat surface of sintered copper and graphite, self-lubricating to effective draw current to the collector. Heat sink collector heads available for high current draw. Compact mounting of conductor in vertical or horizontal position without special parts or fittings. • Collectors are available in either single or dual arm construction. Single (L, LL), and pantograph dual-arm constructions (D, DD) are available.
1-2-5.SAF-T-BAR H型電軌(H SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load Safety Precautions Please observe the following safety recommendations when selecting, installing or maintaining any conductor bar system. Regulations: Please ensure the system is selected, located and installed in accordance to all relevant local, state and federal standards and regulations and that unauthorized personnel do not have access to any part of the system when energized. Electrical Connections: Please ensure all electrical connections, including connection to the conductor bar power feed and installation and connection of the current collectors is conducted by an experienced and qualified personnel. Lock-Out: During installation and/or service, please always lock out/tag out all electrical power before commencing any works on or around the conductor bar system.
1-2-4.SAF-T-BAR H型電軌(H SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load Bar Bar Nominal current1 Approximate rail dim. Total weight 2 Series Profile (amps) in. (mm) lb/ft (kg/m) AC impedance 3 (Z) DC resistance 4 (R) Standard rail length ft (m) CA90 90 0.6 x 1.4 (15.2 x 35.6) 0.50 (0.23) 0.001380 0.000700 10 (3.0) CA110 110 0.6 x 1.4 (15.2 x 35.6) 0.50 (0.23) 0.000970 0.000500 10 (3.0) CA250 250 0.6 x 1.4 (15.2 x 35.6) 0.50 (0.23) 0.000131 0.000127 10 (3.0) CA300 300 0.6 x 1.4 (15.2 x 35.6) 0.48 (0.22) 0.000110 0.000080 10 (3.0) CA350 350 0.6 x 1.4 (15.2 x 35.6) 0.50 (0.23) 0.000080 0.000060 10 (3.0) HC500 500 1.4 x 1.7 (35.6 x 43.2) 1.39 (0.63) 0.0000363 0.0000194 20 (6.1) HC750 750 1.4 x 1.7 (35.6 x 43.2) 1.39 (0.63) 0.0000363 0.0000194 20 (6.1) HC1000 1000 1.4 x 1.7 (35.6 x 43.2) 1.62 (0.73) 0.0000355 0.0000155 20 (6.1) HC1500 1500 1.4 x 2.8 (35.6 x 71.1) 3.14 (1.42) 0.0000385 0.0000067 20 (6.1) TA65 65 0.7 x 1.0 (17.8 x 25.4) 0.30 (0.14) 0.00180 0.00090 10 (3.0) Maximum voltage for all Series - 600 volts. 1 Nominal current is based on 30°C and 100% duty cycles. 2 Weight includes both the bar material and the insulating cover. 3 AC impedance is measured in ohms/ft based on 30°C and the largest typical bar centers. Please adjust as necessary for other ambient temperatures and/or bar centers. 4 DC resistance is measured in ohms/ft based on 30°C and the largest typical bar centers. Please adjust as necessary for other ambient temperatures and/or bar centers. 5 Maximum nominal voltage is based on standard insulation materials and spacing. For higher voltage applications, please consult the factory.
1-2-3.SAF-T-BAR H型電軌(H SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load System Components: Conductor Bar: Selected to meet ampacity, voltage drop, duty cycle, environmental, and application requirements. Rail Joints : Required for each connection, unless the joint is pre-mounted to the bar - Series C and Series T only. Hanger/Anchor Clamps: Must be installed at the spacing specified in this catalog. Anchor points must be determined and set according to the expansion of the system. Hangers must be installed at least 6"(152 mm) from any rail joint or power feed to allow for adequate system expansion. Support Arms: Support arms are required at each hanger clamp location and must be of sufficient strength to ensure safe suspension of the conductor bar system. Power Feeds: The ideal location for a single power feed is the center point of the system to yield the minimum voltage drop. A minimum of one power feed is required per pole. Expansion Sections: Expansion sections are required for installations beyond certain total system lengths - See Pg. 65. End Caps: End caps are required to insulate the system at the rail ends. Collectors: Collectors must be selected to meet the amperage requirements of crane/machine and the related duty cycle of the application. Collector Towing Arm: Is required for each set of current collectors and is required to tow the collector assembly. National Electric Code Ampacity Requirements For one motor, use 100% of motor nameplate full load ampere rating. For multiple motors on a single crane or hoist, the minimum circuit ampacity of the power supply conductors on a crane or hoist shall be the nameplate full load ampere rating of the largest motor or group of motors for any single crane motion, plus 50% of the nameplate full load ampere rating of the next largest motor or group of motors. For multiple cranes and/or hoists supplied by a common conductor system, compute the motor minimum ampacity for each crane as in step (2), add them together and multiply the sum of the demand factor from the following table: Number of cranes Demand factor 2 .95 3 .91 4 .87 5 .84 6 .81 7 .78 For constant loads such as magnets, lights, and air conditioners, etc., plus high duty cycles, use full load amperage, in selecting conductor size. System Calculations The Specification Data Sheets on pages 6-7 will help you collect information about your application. Also, see Pgs. 83-88 for other considerations that will help you choose the correct conductor bar system for your application. Please also refer to your relevant local, state/provincial, and federal regulations to make sure that the correct material is selected. In the USA, refer to calculation methods used in NEC 610-14(e). For constant loads such as magnets, lights, and air conditioners, etc., plus high duty cycles, use full load amperages to select conductor size. Once these values are determined, depending upon the ambient temperature, apply ampacity correction factors (as per table 610.14(A). Voltage Drop Calculation - See also Pgs. 84 and 87. As most motors are designed to operate with a 2.5% to 5% voltage drop, divide volts lost by line voltage to determine if a larger conductor or additional feed points are required. See tables for values Z and R. 3 phase AC Volts lost = 1.73 x Z x Length in feet from feed x Ampere load 1 phase AC Volts lost = 2 x Z x Length in feet from feed x Ampere load DV Volts lost = 2 x R x Length in feet from feed x Ampere load
1-2-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down loadThe Saf-T-Bar line of conductor bar products was originally manufactured by the Howell Corporation and is now part of the Conductix-Wampfler product family. Saf-T-Bar is designed to provide customers with a cost effective, yet highly reliable system for the transmission of electrical energy. Each system is designed with simplicity and reliability in mind. The performance of the product line has been proven in the field for over 30 years. Saf-T-Bar® is Ideal for: Small to Large Cranes • Hoists Conveyors • ASRS Systems (T Series) Monorails and Trolleys • Other Moving Equipment Current range @ 600 Volts Maximum: C Series: 90A, 110A, 250A, 300A, 350A H Series: 500A, 750A, 1000A, 1500A T Series: 65A Maximum Speed: 900 ft/min (274 meters/min) Series C The Series C range of conductor bars is available in capacities from 90 amps through to ing pressure. The push-pin joint system requires no loose hardware to install. C Series bars are available with standard rigid PVC insulation, or optional medium-heat Lexan or high-heat fiberglass insulation. Available accessories include single or tandem collectors, various single or multi-pole hanger clamps (3 or 4 pole), isolation sections, and expansion sections for longer runs.350 amps and can be mounted in any plane. The "C"-shaped metal guideway provides positive tracking of the collector shoe within the profile of the bar; the shoe will track with or without the cover. The flat contact surface of the bar and copper graphite shoe yields minimal shoe wear. Skin-tight insulation runs cooler and will not deform under clamp- Series H The Series H Conductor Bar has the highest current rating of the Saf-T-Bar lines, available in four amperages; 500, 750, 1000, and 1500 amps. Each of the profiles are constructed of extruded aluminum with an integrated stainless steel contact channel rolled into aluminum material to ensure positive tracking of the collector and optimum collector shoe wear. This series is available with standard or high temperature insulation covers and a vast array of accessories. Series T The T Series system is unique to Conductix-Wampfler and features a captive collector concept resulting in an extremely compact system. The conductor bars are supplied with pre-mounted joints. Using the jointing tool, adjoining rails can be connected quickly and easily. Special spring collectors are constructed of a chromium-copper material which ensures optimized collector wear. Available in 65 amp galvanized steel with a full line of accessories.
1-2-1.SAF-T-BAR H型電軌(H SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load
1-1-15.SAF-T-BAR C型電軌(C SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load Amp Range Drag Shoe Length Contour Curves? Shoe Thickness Part No. Case # 100-150 Normal 4.375 Blunt None 0.21 150SI 150A 50-100 Normal 3.75 Tapered None 0.19 70S 707-1 25-50 Light 3.00 Blunt Short 0.19 35S 401A 100-125 Normal 3.75 Blunt None 0.225 100S 601A100 Used to electrically isolate adjacent conductor sections with a 1/2” over surface gap. The sleeve will support adjacent conductor sections, but must have hangers within 6” on each side of the isolation sleeve. Collectors bridge the gap electrically. Two sleeves separated by 6” of conductor are required to prevent collectors from bridging the gap as in signal or control functions. Part No. Isolation Sleeve CA100IS Used for discontinuous circuits such as bridge controls, runway circuits at fire doors, etc., to allow collector to leave conductor and be realigned on return. Works with all bar capacities. Use with self-centering collectors only. The guide is provided with hanger clamp and end cap. The guide itself is secured to the bracket with a 3/8" bolt and the conductor is secured to the guide with a hanger clamp. Conductors must be mounted on 3" (76 mm) centers minimum. Install conductor one inch into guide throat. Part No. Pick-up Guide CP100 Used to track the collector through bar misalignments of 1/8” to ½” (3-13 mm) laterally and of up to 1/8” in the direction of contact. Self-centering collectors are not required, but dual collectors are required if power interruption cannot be tolerated. Conductors must be mounted on 3" (76 mm) centers minimum. Install conductor 1-1/2” (38 mm) into guide throat. Part No. Transfer Guide CT100
1-1-14.SAF-T-BAR C型電軌(C SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down loadLong Arm Collector Collector A B 35L 12.00 (305) 70L 12.00 (305) 100L 12.25 (311) 150L 12.25 (311) 70LL 14.50 (368) 100W 14.75 (375) 150LL 15.00 (381)
