Rope Pulling Machines

  
                                                      
                                         鋼索拉緊器(美國龜)                                                              鋼索拉緊器(美國龜)使用手冊
                                 ROPE PULLING MACHINES                                             MANUAL OF ROPE PULLING MACHINES

D.鋼索拉緊器(美國龜) ROPE PULLING MACHINES                                                              下載down load

    4-1.鋼索拉緊器配件及技術規格
          ROPE PULLING MACHINES ACCESSORIES AND TECHNICAL SPECIFICATIONS
    4-2.規格及能力SPECIFICATION AND CAPACITY
    4-3.可作拉、吊、下降、張力和救援 FOR PULLING, HOISTING, LOWERING,
            TENSIONING,SECURING
D1.鋼索拉緊器(美國龜)使用手冊 MANUAL OF ROPE PULLING MACHINES                 下載down load

    產品和功能說明 PRODUCT AND FUNCTIONAL DESCRIPTION

    1-1.說明Description Cable Trac

          本美國龜808/816/832使用在拉、吊、下降、張力和貨物的安全上

          The Cable Tracs Type 808，816 and 832 are used for pulling，lifting，lowering，
          tensioning and securing of cargo.

          有二對平行夾子，可由向前齒輪桿和向後齒輪桿來操作，用鋼索在需要的方向來拉起荷重
          物，當站立時可安全拉起鋼索，如此可避免有荷重和鋼索的滑脫

         Two pairs of parallel clamps that can be operated via a forward gear lever and a rear gear
         lever，pull the load with  the traction rope in the required direction and secure the traction
         rope during standstills.
        This will avoid a relief of  the traction rope and of the load.

        剪力梢位於向前齒輪拉桿 ,超載25%就會剪斷，另外操作桿管設計在插入端在超過50%荷重時
        就會彎曲，剪刀梢在滿載時可更換，也就是不用釋放荷重就可更換

        A shear pin located in the forward gear lever shears off at an overload of approx. 25%. In
        addition the operating lever tube is designed to bend at its plug end at an overload of
        approx. 50% The shear pin can be replaced under full load  i.e. without the machine being
        relieved of the load.

    816型 Type816

    吊升能力：1,600daN Lifting capacity 1600daN

    技術數據 Technical data:

    吊升能力：1,600 daN Lifting capacity…..1,600 daN

    操作能量：30kg Operating energy….30 kg

    每二個衝程前進，負載時：60MM Advance per double stroke，unloaded….60 mm

    指定負載：54mm at nominal load….54 mm

    鋼索直徑：11.5mm Rope diameter….11,5 mm

    不含鋼索重：11kg Weight without tope….11 kg

   鋼索說明Description Traction Rope

   直徑11.5同等於DIN 3058鋼心 Traction Rope Ø11.5mm similar DIN 3058 with steel-core

   表面：鍍鋅 Surface: Galvanized

   破斷力： 109KN ,Calc. breaking force: 109KN

   最小破斷力：87KN Min. breaking force: 87KN
   鋼索：DIN2078 Steel wire: DIN 2078

   壓著連接Press connection:DIN3093 A型DIN3093 type A

   安全鉤：1.6T 80級紅色Wadra-Safety hook:1.6 to，grade 8，red

   在連接到錨固定吊掛後(不可使用本鋼索作為吊掛用)

   需確信本美國龜本身能自由地在工作方向調整鋼索，不可荷重超過鋼索拉力如此可能永久損壞鋼
   索在準備和操作本機器 ,絕對不可有扭力存在，如下方1-4圖所示，第5、6圖表示鋼索已受損，
   太鬆鋼索也會影響機器

   After attaching the anchor sling (never use the traction rope as sling ) make sure that the
   CableTrac can adjust  
   itself freely in the working direction. Never pull tensioned traction rope i.e. under load over
   edges. This can effect
   permanent damages of the rope. It is absolutely important that no torsion will be build-up
   during preparation and
   operation of the machine according to Fig. 1 to Fig 4. Damages as shown in Fig.5 and Fig.6
   can initiate malfunctions
   and permanent damages of the CableTrac Broken and loose wires may effect injuries while
   handling the rope and
   the machine.

1.     操作說明 Operating instruction

   2-1.適當的準備/使用 PROPER OPERATION/UTILIZATION

   最大能力 Maximum Capacity

   ‧本機械設計用來拉、下降張力和荷重安全的吊上到指定的吊升能力，破斷強度是適當的使用參
    考模式
     The Cable Tracs are used for pulling，lifting，lowering，tensioning and securing of loads
     up to the indicated lifting
     capacity ( Rated load) , the breaking strength is a result of the appropriate traction rope
     used and utilization mode

   不適當的使用能導致死亡或嚴重的傷害，應避免這種危險

    Improper Hoist use could result in death or serious injury to avoid these hazards:

    ‧當人員接近荷重危險區域不可吊或拉荷重
       NEVER lift or pull loads as long as people are near the hazardous area of the load. 

   ‧永不可吊升或傳送超過荷重或接近人員 , 不可放荷重太長時間或在吊舉或張力位置時沒有檢查
       NEVER lift or transport loads over or near people. Don’t leave loads for a longer time or
      uninspected in lifted or  tensioned position.

   ‧在荷重物安全附上和無人員在危險區和荷重前永不可操作機器 

      NEVER operate the machine prior to assuring that the load is attached safely and that    
      nobody is in the hazardous  range of the machine and the load.

    功能/操作 FUNCTION/OPERATION

2.     拉鋼索介紹：把拉桿A向前和後退B拉桿到錨梢E的方向
3.     Introduction of traction rope: Move the forward lever A and the reverse lever B into the
4.     direction of the anchor pin E.
5.    把釋放桿C.到箭頭指示方向，如此鋼索可滑動通過外殼頂部上方並到尾端位置(夾子打開)鎖住
6.    Push rope release lever C into direction shown so that it glides over the top of the housing
7.     and locks into the end   position (clamps opened)

   當本拉拔器垂直在錨梢E位置把C拉桿向下(不可用鐵鐘敲打)
   This is easier when the CableTrac is positioned vertically on the anchor pin E and the
   lever C is pushed downwards(do not use a hammer，but push vigorous)

   把鋼索尾端尖放入口 D，入口並把鋼索推通過夾持系統一直到出了錨梢，並確定鋼索完全地通過了本機器並自由移動

   Introduce the pointed end of the appropriate traction rope into the rope entry bushing D and
   push through the clamp
   system until it exits over the anchor pin. Make sure that the rope is completely pushed
   through the Cable Trac and it moves freely.

   把(不鎖住鋼索)釋放桿C使用輕輕的垂直打擊- 釋放桿就會回到本來位置(夾持關閉)本機器就可操
   件

   附著到荷重物 Attaching of loads:

   使本拉拔器維持在錨梢E或任何其他適合設計到一個適當的連接位置，Retain CableTrac at the
   anchor pin E with a 
   rope or any alternative suitable device to and appropriate abutment.

   把荷重和本機連接點使它能在鋼索方向自由調整，並使機器拉伸方向能和力量重心在同一方向接
   到荷重物必需從鉤頭 的中心鉤頭必需使用安全舌片

   Install CableTrac between load and abutment in such a manner that it can freely adjust itself
   in the direction of the  rope and the traction rope turns centrically to the direction of force into
   the CableTrac.

   Attach load always in the center of the hook.

   The traction rope must be attached to the load by using the safety hook H.

 
   拉和吊 Pulling and lifting:    

1.    把伸縮操作桿G放入前進桿A並由旋轉來鎖住
2.    Plug operating lever respectively telescopic operating lever G onto forward lever A and lock
3.    by turning.

   把前進桿A使用最大衝程來回搖
   Move forward lever back and fro and use maximum stroke.

 
   過載保護Overload protection:

   拉桿A的剪力梢，在高度過負載時會剪斷 , 新的剪刀梢(在操作桿或手把內)可以用來替換

   The shear pin in the forward lever A shears off at high overload. New shear pin (in the
   operating lever or the handle)  can be replaced under load.

   釋放和下降 Releasing and lowering:

1.    把操作桿G插入後退桿B並旋轉螺住使用最大衝程來回移動後退桿
2.    Plug operating lever respectively telescopic operating lever G onto reverse lever Band lock by
3.    turning.

   關閉 SHUT-OFF

   操作後退桿B使之釋放機器上鋼索，鋼索釋放桿C必需拉回到原來起動位置，夾子將打開, 然後即
   鋼索拉出

   The traction rope will be completely released by operating the reverse lever B.

   The rope release lever C must be pushed back as done during start-up. The clamps will be
   opened.

   Now the traction rope can be pulled out of the CableTrac