商品名稱:

二手軋鋼設備Used Bar Mill-98004

規格介紹:

98004

詳細介紹:

pdf
Project No. 98004 

TECHNICAL PROPOSAL FOR

300,000T/Y USED BAR ROLLING MILL EQUIPMENT

50 T/ HR

CONTENTS  

  1. 1. GENERAL

1.1 PREFACE

Remark:

This bar m ill is on operati on now , Capacity :300, 0 00TO N , Built in 1984, was made b y TANAKA Japan, capacit y

30TON/HR ROLLING MILL , in  2006 invested USD4,000,000 revamping and Mo de fie d  to  (1). new 60TON/HR REHE AT ING FURNACE, Material is billet in SQ100m m、SQ120m m、SQ130m m、SQ150m m、SQ160m m ; (2)new

650m m ∮ BREAKING DOWN MILL × 3set; (3)6 PA SS ROUGH MILL changed to DC MOTO R DRIVE × 3set ; (4) 6

PASS INTERMEDI ATE MILL REDUCE GEAR c h ang e to straig ht lin e ; (5 ) 6 PA SS FIN ISH I NG MILL change d to DC  MOTOR  DRIVE × 4set  to  increase  production  speed  ;  (6)  new  packing  line , BAR  AUTO  BUNDLING MACHINE  OF  SUND  BRIS TA  SWEDEN,  Capacity  upgrade  to  50TON/HR , Due  to  new  bar  m ill  in  northe rn Ta iwan,  ,  It  wi l l  be  shut  down  i n  m i d  2013

The following description is the rolling mill equipment with an annual production capacity of 300,000 TON, the original equipment was built in 1984 by Tanaka Co., Ltd. from Japan, and provides an original production of 30TON/HR ROLLING MILL, And invested a capital of USD4, 000,000 in 2006 to updated equipments; (1 ) A new 60TON/HR REHEATING FURNACE uses raw

materials of SQ100mm, SQ120mm, SQ130mm, SQ150mm, SQ160mm BILLET; (2) A new 650mm ∮ BREAKING DOWN MILL ×

 

3set; (3) 6 PASS ROUGH MILL replaced DC MOTOR DRIVE × 3set ; (4) 6 PASS INTERMEDIATE MILL REDUCE GEAR replaced with tallied inline mill gear ratio; (5) 6 PASS FINISHING MILL replaced DC MOTOR DRIVE × 4set to change the production rate; (6) A new automated packaging lines, with an additional BAR AUTO BUNDLING MACHINE OF SUND BRISTA SWEDEN and other production processes to achieve the present production capacity 50TON/HR. Due to a building of a new plant, and is expected to go into operation in August 2010; The equipment mentioned above are to be stop of production, all machineries and equipments are for sale, and should empty the factory at the end of 2010.

The following description is the rolling mill equipment with an annual production capacity of 300,000 TON, the original equipment was built in 1984 by Tanaka Co., Ltd. from Japan, and provides an original production of 30TON/HR ROLLING MILL, And invested a capital of USD4, 000,000 in 2006 to updated equipments; (1 ) A new 60TON/HR REHEATING FURNACE uses raw

materials of SQ100mm, SQ120mm, SQ130mm, SQ150mm, SQ160mm BILLET; (2) A new 650mm ∮ BREAKING DOWN MILL ×

 

3set; (3) 6 PASS ROUGH MILL replaced DC MOTOR DRIVE × 3set ; (4) 6 PASS INTERMEDIATE MILL REDUCE GEAR replaced with tallied inline mill gear ratio; (5) 6 PASS FINISHING MILL replaced DC MOTOR DRIVE × 4set to change the production rate; (6) A new automated packaging lines, with an additional BAR AUTO BUNDLING MACHINE OF SUND BRISTA SWEDEN and other production processes to achieve the present production capacity 50TON/HR. Due to a building of a new plant, and is expected to go into operation in August 2010; The equipment mentioned above are to be stop of production, all machineries and equipments are for sale, and should empty the factory at the end of 2010.

THE STEEL GRADES WHICH ARE TO BE PROCESSED ON THE MILL ARE AS FOLLOWS.

A). DEFORMED BAR : D10~D40 STEEL BARS, APPLICABLE STANDARDS: JIS 20-2525&24-2536 “ROLLED STEEL

 

FOR GENERAL STRUCTURE”

B). RUNG BAR :  ∮9.5mm~∮40mm STEEL BARS JIS G 3101&JIS G4051

 

C). PRODUCT LENGTH OF BARS: 12M OR OTHERS

 

LAYOUT    : VPLEASE REFER TO ATTACHED GENERAL LAYOUT.

 

1) .ROLLING MILL : THE BILLET IS CHARGED ON THE BILLET CHARGING BED BY THE BILLET YARD CRANE, AND TRANSFERRED TO THE PUSHER TYPE 60 TON/HR REHEATING FURNACE BY THE BILLET CHARGING ROLLER TABLE. AND THE HEATED BILLET ARE DISCHARGED FROM REHEATING FURNACE MAIN PUSHER AND

PROCESSED THROUGH ROUGHING MILL TRAIN, INTERMEDIATE TRAIN, FINISHING MILL TRAIN。

THE ROLLING MILL COMPRISES A TOTAL OF 21 STANDS,DIVIDE IN BREAKING DOWN MILL WITH 3 STANDS (3PASS),ROUGHING MILL WITH 6 STANDS (6 PASS), INTERMEDIATE MILL WITH 6 STANDS (6 PASS), FINISHING

 

MILL WITH 6 STANDS (6PASS). THE ROUGHING ROLLING MILL BY THE 3 SET MONOMER DRIVEN BREAKING DOWN MILL ARE ROLLER BEARING 3PASS AND 3SET ONE INLET TO TOW OUTLET DRIVEN ROUGH MILL ARE

FIBER BEARING 6 PASS FORMED,DRIVEN ARE DC MOTOR,INTERMEDIATE MILL ARE 3SET ONE INLET TO TOW

OUTLET DRIVEN INTERMEDIATE MILL ARE ROLLER BEARING 6 PASS FORMED,DRIVEN ARE AC MOTOR,BUT THE FINISHING ROLLING MILL ARE 2SET ONE INLET TO TOW OUTLET DRIVEN FINISHING MILL ARE ROLLER

BEARING 4 PASS AND 2 SET MONOMER DRIVEN FINISHING MILL ARE ROLLER BEARING 2PASS FORMED,

DRIVEN ARE DC MOTOR,ALL STANDS ARE ARRANGED IN HORIZONTAL ARRANGEMENT.

2) .COOLING BED: ON THE WAKING BEAM TYPE 6MtrW×55MtrL COOLING BED, MAIN COMPONNENTS ARE 4

 

STRANDS RUN IN ANGLE, BREAK, KICK OFF, FIXED RAKES, MOVABLES, DRIVE GROUP, RUN OUT DEVICE ,

PRODUCTS ARE COOLD DOWN TO DESIRED TEMPERATURE, WHILE MAINTAINING THE STREIGHTNESS.

 

3) LENGTH CUTTING & FINISHING BUNDLING SYSTEM FOR DEFORMED BAR.

 

THOSE PRODUCTS ARE THEN DISCHARGED FROM THE COOLING BED AND FURTHER PROCESSED BY LENGTH CUTTING AND FINISHING BUNDLING SYSTEM. ALL PRODUCTS ARE CUT TO LENGTH BY CUT FORCE D32×12Apcs (400TON) COLD SHEAR TRANSFERRED TO RECEIVING CONVEYOR. AT THE END OF THE CONVEYOR,A CONVEYED TABLE IS LOCATED WHICH TRANSFER THE PRODUCTS TO BUNDLING AREA TO SHIPPING AREA。

 

1.2  PLANT  DESCRIPTION

This mill has the area 24,000 ㎡,  st ruc t ure plant Wi dth(20M +14M+16M) × Lenth240M=12,000 ㎡, straig ht lin e desi gn , all machineries are horizontal mills :

The   original   construction   of   the   steel   plant   is   24, 000   square   meters   of   land ,   The   steel   plant   itself Wi dt h(20M+14M+ 16M ) × Lent h240M = 12, 000 ㎡ , Inli ne desi gn, all m a chineries are horizontal mills, con t en ts and specifications of major eq ui pm ents as on be low :

1.2.1. 60TON/HR REHEAT ING FURNACE EQUIPMEN T;

1.2. 2.  T Y PE:  PU SHER  TYPE  ;  TO P &  LOWER  3  ZONES  HE AT ING

1.2. 3.  EFFECTIVE  FURNACE  LENGTH:  19,500  m m  ;  WIDTH:  6, 700mm

1.2.4.  FUEL:  HE AVE  OIL 28LITER  /  TON  (CONTINUOUS  PRODUCTION)

1.2. 5. B U RNER: TO P HE AT ING ZONE 1,800L /HR × 6SET; TO P SOKING ZONE 800L/HR × 3SE T; LOWER SOKING  ZONE  800L /HR × 3SET;  TO TA L BUENER  12SET WITH  PREHE ATING  HOT AIR

1.2. 6.  H O T WIN D  FUEL DUCT:  BLOWER  150HP /590Nm 3 /min;  RECUPER ATOR:  500 ℃ / 18, 926  Nm 3 /min; 

1.2.7.  BILLET  CHARGE  BED  6M × 2SET:  CHAIN  TYPE  5Mw × 4, 5Ml/MAX34TON /SPEED5,2M/m in 

1.2.8.  BILLET  CHARGE  ROLLER  TABLE: AC  MOTO R  WITH  INVERTER/34Ml/  SPEED43M/min

1.2.9. MAIN PUSHEAR WITH HYDR AULIC UNIT: FORCE 47,000KG/set × 2set(WORKING PRESSURE:120 kg/cm 2 , CYINDER: TC224mm ∮× S T 70 0 mm  × 2set )

1.2.10. SIDE PUSHEAR WITH COOLING WATER: FORCE 2,200KG (MAX), INSIDE WATER COOLIN G.

1.2. 11 .C HIMNEI SPECIFIC ATION: TO P ID 1600mm ∮ ; LOW E R ID2500m m ∮ ; HIGH 40Mtr.

1.2.12.BILLET: SQ100mm 、 SQ120mm 、 SQ130m m 、 SQ150mm 、 SQ160m m .

 

1.3.1. BREAKING DOWN MILL EQUIPMENT 3SE T;

 

1.3. 2. M A IN EQUIPMEN T SPECIFIC AT IO N

 

ITEM  NO.

TYPE

POWER  HP

GEAR  R ATIO

ROLLER  DIA

REMARK

BD1(K1)

2HI  HO RIZON VAL

DC600HP

1/ 60.45

∮ 650m m × 600mm L

2006  TANAKA JA PAN

BD2(K2)

2HI  HO RIZON VAL

DC600HP

1/ 45.14

∮ 650m m × 600mm L

2006  TANAKA JA PAN

BD3(K3)

2HI  HO RIZON VAL

DC600HP

1/ 33.65

∮ 650m m × 600mm L

2006  TANAKA JA PAN

1.4.1. R O UGH MILL EQUIPMENT 6SE T:

 

1.4. 2. M A IN EQUIPMEN T SPECIFIC AT IO N

 

ITEM  NO.

TYPE

POWER  HP

GEAR  R ATIO

ROLLER  DIA

REMARK

RM1(K4)

2HI  HO RIZON VAL

 

DC600HP

1/ 28.37+ 1/ 1. 7

∮ 410m m × 1000mm L

1985  TANAKA JA PAN

RM2(K5)

2HI  HORIZON VAL

1/ 28.37+ 1/ 1. 2

∮ 410m m × 1000mm L

1985  TANAKA JA PAN

RM3(K6)

2HI  HORIZON VAL

 

DC600HP

1/17.476+1/1.41

∮ 410m m × 1000mm L

1985  TANAKA JA PAN

RM4(K7)

2HI  HORIZON VAL

1/17.476+1/1.14

∮ 410m m × 1000mm L

1985  TANAKA JA PAN

RM5(K8)

2HI  HORIZON VAL

 

DC800HP

1/ 4. 29+ 1/3. 24

∮ 410m m × 1000mm L

1985  TANAKA JA PAN

RM6(K9)

2HI  HORIZON VAL

1/ 4. 29+ 1/2. 28

∮ 410m m × 1000mm L

1985  TANAKA JA PAN

※ WITH  INLET  GUIDE  THROUGH  &  OUTLET  GUIDE

 

1.5.1. INTERMEDI ATE MILL EQUIPMENT 6SE T:

 

1.5. 2. M A IN EQUIPMEN T SPECIFIC AT IO N

 

ITEM  NO.

TYPE

POWER  HP

GEAR  R ATIO

ROLLER  DIA

REMARK

IM1(K10)

2HI  HO RIZON VAL

 

AC800HP

1/ 5. 39+ 1/1. 74

∮ 285m m × 800mm L

1985  TANAKA JA PAN

IM2(K11)

2HI  HORIZON VAL

1/ 5. 39+ 1/1. 316

∮ 295m m × 800mm L

1985  TANAKA JA PAN

IM3(K12)

2HI  HORIZON VAL

 

AC800HP

1/ 5. 39+ 1/1.265

∮ 300m m × 800mm L

1985  TANAKA JA PAN

IM4(K13)

2HI  HORIZON VAL

1/ 5. 39+ 1/1

∮ 305m m × 800mm L

1985  TANAKA JA PAN

IM5(K14)

2HI  HORIZON VAL

 

AC800HP

1/ 3. 139

∮ 285m m × 800mm L

1985  TANAKA JA PAN

IM6(K15)

2HI  HORIZON VAL

1/ 2. 583

∮ 295m m × 800mm L

1985  TANAKA JA PAN

※ WITH  INLET  GUIDE  THROUGH  &  OUTLET  GUIDE

 

1.6.1. FINISHIN G MILL EQUIPMENT 6SE T:

1.6. 2. M A IN EQUIPMEN T SPECIFIC AT IO N

 

ITEM  NO.

TYPE

POWER  HP

GEAR  R ATIO

ROLLER  DIA

REMARK

FM1(K16)

2HI  HO RIZON VAL

 

DC600HP

1/ 3. 2

∮ 303m m × 800mm L

1985  TANAKA JA PAN

FM2(K17)

2HI  HORIZON VAL

1/ 2. 37

∮ 295m m × 800mm L

1985  TANAKA JA PAN

FM3(K18)

2HI  HORIZON VAL

 

DC1,000HP

1/ 2. 179

∮ 295m m × 800mm L

1985  TANAKA JA PAN

FM4(K19)

2HI  HORIZON VAL

1/ 1. 641

∮ 285m m × 800mm L

1985  TANAKA JA PAN

FM5(K20)

2HI  HORIZON VAL

DC800HP

1/ 1. 4

∮ 285m m × 800mm L

1985  TANAKA JA PAN

FM6(K21)

2HI  HORIZON VAL

DC800HP

1/ 1. 22

∮ 295m m × 800mm L

1985  TANAKA JA PAN

1.6.3.  OTHER  EQUIPMENT:  HOT  BILLET  SHEAR × 1SET/  HYDRAULIC  TYPE 、 F LYING  SHEAR  F O R  ROU GH

MILL   CUTTING   HEAD × 1SET   /   55m m S Q/1. 125M / S EC 、 F LYING   SHEAR   FOR   INTERMID ATE   MI LL

CUTTING HEAD × 1SET / 30m m S Q/4M /SEC 、 PINCH ROLLER × 4SE T.

WITH  INLET  GUIDE  THROUGH  &  OUTLET  GUIDE

※ SPEED OF THE FINAL PRODUCT 9.5Mtr/sec FOR D12mm

 

1.7.1.  C OOLING BED  EQUIPMENT  6MtrW × 55MtrL:

1.7. 2. M A IN EQUIPMEN T SPECIFIC AT IO N

1.7.3.  TYPE:4  STRANDS  OPEN  RUN  IN ANGLE  WITH  BRAKE  &  KICK  OFF  SYSTEM

1.7.4. 55MtrL COOLING BED WITH FIXED RAKE S、MOVING RAKE S、ALIGNING ROLLERS WITH DRI V E 、

CAMS  DRIVE  GROUP AND  RUN  OUT  DEVICE  ROLLER  TA BLE.

1.7.5. PRODUCT SPECIFIC ATION: D10 ∮~ D40 ∮

1.7. 6. W O RKING TEMPER ATURE: MAX950 ℃

1.7. 7.  W O RKING  TIME:  1.85  SEC/ CYCLE

 

1.8.1.  LENTH  CUTTING &  FINISHING SYSTEM  FOR  DEFORMED  BAR:

1.8. 2. M A IN EQUIPMEN T SPECIFIC AT IO N

1.8.3.COLD SHEAR: CUT FORCE D32 × 12pc s(400TON); C Y CLE 15/m in; BL ADE SIZ E 50 × 100 × 80 0 mm; BLA D E M ATERIAL SKD11;

1.8.4.  LENGTH  CUTTING  MECHANISM:  MOVING  STOPER  TYPE;  MAX  WORKING  LENGTH20Mtr;

1.8.5. AFTER COLD SHEAR ROLLER TA BLE: LENGT H20Mtr; TRANSFER SPEED 0.18M/SEC; MOTO R 3H P.

1.8. 6.  SMALL BUNDLE  MACHINE  ×  4SET:  HYDRAULIC  TYPE;  WORKING  DIA/ ∮ 20mm ~∮ 200mm; 

WORKING  SPEED:  4SEC/CYCLE;  MANUFACTURER : TA TON  JA PAN;  M ATERIAL:  3.2mm ∮ WIRE  ROD

1.8.7.  LARGE  BUNDLE  MACHINE ×  1SET:  TYPE  SUND  BIRS TA SWIDEN  KNSB-6/650;

WORKING  DIA/ ∮ 300m m ~∮ 400mm ;  WORKING  SPEED:  7SEC /CYCLE;  M ATERIAL:  5.5mm ∮ WIRE  ROD

1.8.8. BUNDLING LINE ROLLER TABLE × 4SET: CHAIN TYPE; LENGTH55Mtr × 1 、 16M tr × 3; MOTO R15H P × 1 、

10H P × 4 、 5HP × 2 、 2HP × 14;  TRANSFER  SPEED  5M/SEC;  ROLLER  PICH:  @1,200mm

 

2.1.1. PUBLIC SYSTEM EQUIPMEN T:

 

2.1. 2. M A IN EQUIPMEN T SPECIFIC AT IO N

2.1.3. COMPRESSORS: TYPE SCREW; POWER150HP × 3SET/1#,8#,9# 、 60HP × 4SE T /2#,3#, 4#, 5# 、

 

100HP × 2SET/6#,7#;  MANUFACTURER : FUSEN  TA I WAN;

2.1. 4. INDIRECT WATER PUMP × 4SET: VERT ICAL CENTRIFUGAL TYPE FST; MOTO R40H P/ 3 ∮ / 60HZ / 4P/ 2 20 V;  PUMP150CMH/ 45MH / 150m m D IA

2.1. 5.  DIRECT WATER  PUMP × 4SET:  HORIZON TAL CENTRIFUGAL TYPE  FSBL;

MOTO R50H P/ 3 ∮ / 60HZ /4P/ 2 20 V;  PUMP180CMH/ 65M H / IN125m mDIA/OUT100m mDIA

2.1.6.SCALE    WATER   OUTLET   PUMP ×  3SET:   ITEM    MA 、 MB 、 MC;               ENERGY 25               MHEAD/2M 3 /M IN; MOTO R50H P/ 3 ∮ / 60HZ / 4P/ 2 20 V;  PUMP IN125m mDIA/OUT125m mDIA

2.1.7.  SCALE  WATER  RETURN  PUMP × 2SET:  ITEM  M43 、 M44;  ENERGY 25M  H E AD  /  5M 3  /  MIN;

MOTO R50H P/ 3 ∮ / 60HZ / 4P/ 2 20 V;  PUMP IN200m mDIA/OUT200m mDIA

2.1. 8. C OOLING WATER PUMP × 5SET: ITEM M39 、 M40 M41 、 M42 M 4 2A; ENERGY 25M H E AD/2.5M 3 /MIN ; MOTO R25H P/ 3 ∮ / 60HZ / 4P/ 2 20 V;  PUMP IN125m mDIA/OUT150m mDIA

2.1. 9. C OOLING TO WER PUMP × 2SET: ITEM M47 、 M48; ENERGY 25M H E AD/2.5M 3 /MIN ; MOTO R20H P/ 3 ∮ / 60HZ / 4P/ 2 20 V;  PUMP IN100m mDIA/OUT125m mDIA

 

2.1.10.  E.O. T.  CRANE:

 

A1. SPAN 18.925M / 7.5T    E.O.T. CRANE SPEC.

 

ITEM

HOIST 1

HOIST 2

TROLLEY

SPAN

LOADING W. (TON)

7.5

1.05M

18.925M

SPEED         (M/Min)

5.2

15

60

POWER       (KW)

15

0.4×2

15

DRIVER VOLTAGE

220

220

220

DRIVER FREQ.(HZ)

60

60

60

R.P.M

1120

1720

1720

BRAKE

MAGNETIC

MAGNETIC

MAGNETIC

LIFT (M)

8

 

 

WIRE DIA.

14 ㎜∮

 

 

DRUM NO.

4

 

 

MANUFACTURE

SUN TRDANG TAIWAN

 

DATE

SEP.1996

 

 

A2. SPAN 18.925M / 10T    E.O.T. CRANE SPEC.

ITEM

HOIST 1

HOIST 2

TROLLEY

SPAN

LOADING W. (TON)

10

1.595M

18.925M

SPEED                      (M/Min)

4.8

15

30

POWER                     (KW)

11

0.4×2

5.5

DRIVER VOLTAGE

220

220

220

DRIVER FREQ.(HZ)

60

60

60

R.P.M

1120

1720

1720

BRAKE

MAGNETIC

MAGNETIC

MAGNETIC

LIFT (M)

8

 

 

WIRE DIA.

16 ㎜∮

 

 

DRUM NO.

4

 

 

MANUFACTURE

SUN TRDANG TAIWAN

 

DATE

SEP.1996

 

 

A3. SPAN 18.925M / 7.5T    E.O.T. CRANE SPEC.

ITEM

HOIST 1

HOIST 2

TROLLEY

SPAN

LOADING W. (TON)

7.5

0.82M

18.925M

SPEED         (M/Min)

5

15

30

POWER       (KW)

7.5

1.1

5.5

DRIVER VOLTAGE

220

220

220

DRIVER FREQ.(HZ)

60

60

60

R.P.M

1120

1720

1720

BRAKE

MAGNETIC

MAGNETIC

MAGNETIC

LIFT (M)

6

 

 

WIRE DIA.

14 ㎜∮

 

 

DRUM NO.

4

 

 

MANUFACTURE

SUN TRDANG TAIWAN

 

DATE

SEP.1996

 

B2、B3、B5 .SPAN 12.715M / 5T ×   3SET E.O.T. CRANE SPEC.

 

ITEM

HOIST 1

HOIST 2

TROLLEY

SPAN

LOADING W. (TON)

5

0.82M / 0 78M / 0.78M

12.715M

SPEED                      (M/Min)

5

15

30

POWER                     (KW)

7.5 / 6 / 5.5

0.4×2

5.5

DRIVER VOLTAGE

220

220

220

DRIVER FREQ.(HZ)

60

60

60

R.P.M

1120

1720

1720

BRAKE

MAGNETIC

MAGNETIC

MAGNETIC

LIFT (M)

6

 

 

WIRE DIA.

12 ㎜∮

 

 

DRUM NO.

4

 

 

MANUFACTURE

SUN TRDANG TAIWAN

 

DATE

SEP.1996

 

B4、B6 SPAN 12.715M / 7.5T ×   2SET E.O.T. CRANE SPEC.

 

ITEM

HOIST 1

HOIST 2

TROLLEY

SPAN

LOADING W. (TON)

7.5

1.05 / 0.82M

12.715M

SPEED         (M/Min)

5

15

30

POWER       (KW)

7.5 / 11

0.4×2 /1.5×1

5.5

DRIVER VOLTAGE

220

220

220

DRIVER FREQ.(HZ)

60

60

60

R.P.M

1120

1720

1720

BRAKE

MAGNETIC

MAGNETIC

MAGNETIC

LIFT (M)

6

 

 

WIRE DIA.

14 ㎜∮

 

 

DRUM NO.

4

 

 

MANUFACTURE

SUN TRDANG TAIWAN

 

DATE

SEP.1996

 

C1 SPAN 14.695M / 5T ×   1SET E.O.T. CRANE SPEC.

 

ITEM

HOIST 1

HOIST 2

TROLLEY

SPAN

LOADING W. (TON)

5

0.942M

14.695M

SPEED         (M/Min)

8

15

30

POWER                     (KW)

20

3.75×2

5.5

DRIVER VOLTAGE

220

220

220

DRIVER FREQ.(HZ)

60

60

60

R.P.M

1120

1720

1720

BRAKE

MAGNETIC

MAGNETIC

MAGNETIC

LIFT (M)

6

 

 

WIRE DIA.

12 ㎜∮

 

 

DRUM NO.

4

 

 

MANUFACTURE

SUN TRDANG TAIWAN

 

DATE

SEP.1996

 

C2、C3、C4 SPAN 14.695M / 10T ×   3SET E.O.T. CRANE SPEC.

 

ITEM

HOIST 1

HOIST 2

TROLLEY

SPAN

LOADING W. (TON)

7.5

1.6M

14.695M

SPEED         (M/Min)

6 / 6 / 4.8

15

30

POWER       (KW)

15 / 15 / 11

0.75×1 / 0.75×1 / 0.4×2

3.75 / 3.75 / 7 5

DRIVER VOLTAGE

220

220

220

DRIVER FREQ.(HZ)

60

60

60

R.P.M

1120

1720

1720

BRAKE

MAGNETIC

MAGNETIC

MAGNETIC

LIFT (M)

8

 

 

WIRE DIA.

16 ㎜∮

 

 

DRUM NO.

4

 

 

MANUFACTURE

SUN TRDANG TAIWAN

 

DATE

SEP.1996

 

3.1.1. S PARE PA RT S EQUIPMEN T:

3.1. 2. BREAKING DOWN MILL ROLLER  ×  2SET / 12pcs: DIA∮ 650m m × 600mmL ROLLER  BEARING  TYPE.

3 . 1 . 3 . ROUGH MILL ROLLER  ×  2SET / 24pcs: DIA∮ 410mm × 1,000mmL FIBER  BEARING  TYPE.

3.1. 4. FIBER BEARING FOR ROUGH MILL ×   2SET / 24pcs.

3.1. 5. INTERMEDIATE MILL STAND WITH ROLLER、CHOCK & BEARIMG ×   6SET: DIA3 0 0 m m × 800mm L .

3 . 1 . 6 . INTERMEDIATE MILL ROLLER ×   2SET / 24pcs: DIA300m m × 800mm L

3.1. 7. FINISH ING MILL STAND WITH ROLLER、CHOCK & BEARIMG ×   6SET: DIA∮ 300m m × 800m m L .

3.1. 8. FINISH ING MILL ROLLER ×   3SET / 36pcs: DIA3 0 0 m m × 800m m L .

3.1.9. INLET & OUTLET GUIDE    ×   24SET:

3.1. 10. D C MOTO R   ×   2SET: 600HP×1SET、800HP×1SET.

3.1. 11 . A C MOTO R   ×   1SET: 800HP×1SET.

 

3.1.12.  F LYING  SHEAR  FOR  ROUGH  MILL CUTTI NG  HEAD:  CUT  FORCE  MAX55mmSQ

 

3.1.13.  F LYING  SHEAR  FOR  INTERMEDI ATE  MI LL CUTTING  HEAD:  CUT  FORCE  MAX35mmSQ

3.1.14.  COLD  SHEAR  FOR  LENTH  CUTTING:  CUT  FORCE  D32 × 12pcs(400TON)

 

3.1.15.  2HI  PINION  GEAR  S TAND  FOR  FINISHING  MILL:2set

 

3.1. 16. O T HER S PARE PA RT S

3.1.17. ASSEMBLING DR AW ING INCLUDE CIVIL FOUND ATION DW G. 、 MACHINE ASSEMBLING DW G.

 

AND CABLE WIRING DW G.

 

TOTAL EQUIPMENT WEIGHT: 1,731,700KG

4.1.1.CACULATION PLAN OF MILL CAPCITY

ROLLING RATE (300,000T/Y)

 

 

 

 

No.

 

Products

 

Billet

 

Fin. Rolling Speed (m/sec)

 

Pass Time

 

 

(sec)

 

Pause

 

 

(sec)

 

Rolling Cycle Time (sec)

 

Product Yield (%)

 

Annual Production

 

Expected Rolling Hours (hrs)

Size

Area

Unit-W

Size

Length

Weight

 

(%)

 

(T/Year)

(mm)

(mm2)

(kg/m)

(mm)

(m)

(kg)

 

1

D10

 

78.5

 

0.617

 

130

 

6.0

 

796

 

11.7

 

110

 

10

 

 

 

5

 

15,000

 

 

2

D13

 

113.0

 

0.888

 

130

 

6.0

 

796

 

9.5

 

95

 

10

 

 

 

25

 

75,000

 

 

3

D16

 

176.7

 

1.387

 

150

 

6.0

 

1,060

 

7.71

 

95

 

10

 

 

 

20

 

60,000

 

 

4

D19

 

314.2

 

2.466

 

150

 

6.0

 

1,060

 

5.23

 

16.18

 

10

 

26.18

 

96

 

20

 

60,000

 

 

5

D22

 

380.1

 

2.984

 

150

 

6.0

 

1,060

 

5

 

15.6

 

10

 

25.6

 

96

 

5

 

15,000

 

 

6

D25

 

490.90

 

3.853

 

150

 

6.0

 

1,060

 

3.29

 

14.1

 

10

 

24.1

 

96

 

15

 

45,000

 

 

7

D32

 

804.25

 

5.313

 

150

 

6.0

 

1,060

 

3.29

 

14.1

 

10

 

24.1

 

96

 

8

 

24,000

 

 

8

 

D40

 

1,256

 

9.865

 

150

 

6.0

 

1,060

 

2.85

 

13

 

10

 

23

 

96

 

2

 

6,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOTAL

 

 

100

 

300,000

 

5,760

4.2.1 Product Mix and Rolling Rate

  1. II. DESIGN BASIS

2.1.1 Product Mix: Product mix for annual production of 300,000 tons is described as the table “Calculation Plan of Mill Capacity”.

 

2.1.2 Rolling Rate: With regard to rolling rate, please also refer to the table “Calculation Plan of Mill Capacity”.

 

2.1.3 Others: Product length of bars: 12M or others

 

4.2.2 Billet: Continuously cast billets or hot rolled billets

 

Kind of steel: Low alloy steel for the manufacture of steel bars for reinforcement, rolled steel for general structure.

 

Section

100 ~160mmSQ

Length

6M ±   10 mm

Weight

471~1206kg

 

Camber (bow): Max.20mm in 6000mm length , Rhomboidity (right angularity): Less than 3% ,Twist: Less than 1 degree per meter

Temperature of billet discharged: 1100℃~1200℃ (Engineering basis)

 

Note: The billet above shall have the quality suitable for final products. In order to attain high productivity, that is, improvement of rolling efficiency and material yield, etc. which are resulted from high rolling Rate and most suitable cutting of Bar products , etc., it should be essential to well control the billet tolerance and conditions.

4.2.3 Rolling Capacity

4.2.3.1 Rolling Hours Required: Rolling Hours Requires=5760 Hrs/Year

With regard to rolling hours required, please refer to the table to “Calculation Plan of Mill Capacity”.

4.2.3.2 Annual Working Hours:8 hours/shift×3 shift/day×300 day/year=7200Hr , If operating rate is 80% Operating Rate 0.8=Rolling hour required/Annual working hour , Rolling hour required=0.8×7200=5760Hr This operating ratio is considered to be easily attained.

4.2.4 Steel Grades: The steel grades which are to be processed on the mill are as follows.

  1. Deformed bar: D10~D40 Steel bar , Applicable standards: JIS 20-2525&24-2536 “Rolled steel for general structure”
  2. Rung bar:∮10mm~∮40mm Steel bars JIS G 3101&JIS G4051

4.2.5 Rolling Speed: Actual rolling speed: Max. 11.7 m/sec

4.2.6 Rolling Method:1. Strand rolling , Deformed bars: D10~D40mm , Rung bars :∮ 10 mm~∮40mm

4.2.7 Site (Environmental) Conditions

1) Ambient temperature: Max. 35 deg. C (more than 15℃) , Electrical control room and pulpits will be kept in 20~30℃

2) Relative humidity: Max. 98%

3) Altitude: Less than 1,000 m above sea level

1) Electric power

Normal Electric power

- Power receiving: One (1) line

- Supplied power for 3set AC Motor: 3.3kv/3 phases /60HZ/2,000KW

-Supplied power for 10set DC Motor: AC500v/3 phases /60/50HZ/5,600KW

- Voltage fluctuation: Within ±5%

- Frequency fluctuation: Terminals of 3.3kv receiving switch and distributing panel in the electrical equipment room of the plant.

2) Cooling water

 

 

a. Direct Cooling Water (500 T/hr)

 

b. Indirect Cooling Water (150 T/hr)

 

pH valve:

 

6.5 to 8.5

 

6.5 to 8.5

 

Suspended solid:

 

Max. 20 mg/lit

 

Max. 10 mg/lit

 

M-alkalinity as Ca Co3:

 

Max. 300 mg/lit

 

Max. 300 mg/lit

 

Total dissolved solids:

 

Max. 1,500 mg/lit

 

Max. 1,500 mg/lit

 

Total hardness as Ca Co3:

 

Max. 300 mg/lit

 

Max. 300 mg/lit

 

Fe:

 

Max. 3 mg/lit

 

Max. 2 mg/lit

 

Cl:

 

Max. 200 mg/lit

 

Max. 200 mg/lit

 

So4:

 

Max. 200 mg/lit

 

Max. 200 mg/lit

 

SiO2:

 

Max. 50 mg/lit

 

Max. 50 mg/lit

 

Temperature:

 

Max. 32℃

 

Max. 32℃

 

Pressure:

 

Max. 4 kgf/cm2

 

Max. 4 kgf/cm2

 

Design pressure:

 

3 kgf/ cm2 at the battery Limit of the building

 

3 kgf/cm2 at the battery Limit of the building

 

ITEM NO.

 

EQUIPMENT NAME

 

Q’TY

SUPPLIER

CUSTOMER

REMARK

 

Supply

Country of origin

 

Supply

 

Country

Weight KG

M1

60TON/HR REHEATING FURNACE

 

 

 

 

 

 

M101-01

Charging BED 6MtrW×4.5MtrL CHAIN TYPE

2 s

¡

TAIWAN

19,000

 

 

M101-02

Roller Way For Charging

1set

¡

TAIWAN

12,000

 

34MtrL

M101-03

Hyd. Unit

1 s

¡

TAIWAN

3,000

 

 

M101-04

Main Pusher

2 s

¡

TAIWAN

21,200

 

 

M101-05

Furnace (Case8MtrW×22MtrL)

1 s

¡

TAIWAN

80,000

 

 

M101-06

Hot Wind Fuel Duct

1set

¡

TAIWAN

42,000

 

 

M101-07

Recuperate

1 s

¡

TAIWAN

20,000

 

 

M101-08

Chimney

1 p

¡

TAIWAN

36,000

 

40MtrH

M101-09

Blower With AC Motor 100HP/4P/3∮/220V

1 s

¡

TAIWAN

3,600

 

590N m3/min

M101-10

Burner (Heating Zoon:11set + Socking Zoon:5set)

16 s

¡

TAIWAN

6,400

 

 

M101-11

H/M Control Computer

1 s

¡

TAIWAN

100

 

 

M101-12

Auto Control Panel & MCC Panel For Furnace System

1 s

¡

TAIWAN

1,600

 

 

M101-13

Oil Valve, Oil Pump, Damper, Thermocouple, Oil Flow Meter

1 s

¡

TAIWAN

3,200

 

 

M101-14

Side Pusher

1 s

¡

TAIWAN

2,200

 

 

M101-15

Roller Way For Discharging

1 s

¡

TAIWAN

6,000

 

18M

M101-16

Day Tank for Heavy Oil With Heater3set

1 s

¡

TAIWAN

3,500

 

 

M101-17

Refractory Bricks/Blocks

1Lot

 

----

 

¡

 

M1. 60TON/HR REHEATING FURNACE TOTAL WEIGHT KG.

259,800

 

 

 

 

 

 

 

 

 

 

M2

MILL MECHANCAL SECTION

 

 

 

 

 

 

M201

BREAKING DOWN MILL TRAIN ROLLER BEARING

 

 

 

 

 

 

M201-01

Roller Way For Furnace To Roughing Mill

1 s

¡

TAIWAN

8,000

 

 

M201-02

Pusher For Billet Feed Back

1 s

¡

TAIWAN

2,500

 

 

M201-03

Horizontal 2HI-Mill Stand With Rest Bar

3 s

¡

JAPAN

19,500

 

 

M201-04

Mill Stand Base Plates

6 s

¡

JAPAN

3,000

 

 

M201-05

Roll(∮650mm×600mmL) (Assemble In Mill Stand)

6 s

¡

TAIWAN

10,800

 

 

M201-06

Chock (Assemble In Mill Stand)

12 s

¡

TAIWAN

4,800

 

 

M201-07

Roller Bearing      (Assemble In Mill Stand)

12 s

¡

JAPAN

1,500

 

 

M201-08

K1 Reducer Gear Box With Pinion Gear

1 s

¡

JAPAN

14,000

 

i = 1/60.45

 

ITEM NO.

 

EQUIPMENT NAME

 

Q’TY

SUPPLIER

CUSTOMER

REMARK

 

Supply

Country of origin

 

Supply

 

Country

Weight KG

M201-09

K2 Reducer Gear Box With Pinion Gear

1 s

¡

JAPAN

12,500

 

i = 1/45.14

M201-10

K3 Reducer Gear Box With Pinion Gear

1 s

¡

JAPAN

10,800

 

i = 1/33.65

M201-11

Gear Coupling (Motor - Reducer)

3 s

¡

JAPAN

2,100

 

 

M201-12

Cardan Shaft (Pinion Stand-Mill Stand)

3 s

¡

JAPAN

2,400

 

 

M201-13

Cardan Shaft Support

3 s

¡

JAPAN

1,800

 

 

M201-14

Inlet Guide Through

3 s

¡

TAIWAN

600

 

 

M201-15

Outlet Guide

2 s

¡

TAIWAN

400

 

 

M201-16

Outlet Guide & Twist Guide

1 s

¡

TAIWAN

300

 

 

M201-17

Oil Lubrication System

1 s

¡

JAPAN

3,500

 

 

M201-18

Roller Way For Roughing Mill To Intermediate Mill

1 s

¡

TAIWAN

10,000

 

 

M201-19

Hot Billet Shear

1 s

¡

JAPAN

7,500

 

 

M201 BREAKING DOWN MILL TRAIN TOTAL WEIGHT KG.

116,000

 

 

 

 

 

 

 

 

 

 

M202

ROUGHING MILL TRAIN FIBER BEARING TYPE

 

 

 

 

 

 

M202-01

Horizontal 2HI-Mill Stand With Rest Bar

6 s

¡

JAPAN

36,000

 

 

M202-02

Mill Stand Base Plates

12 s

¡

JAPAN

8,400

 

 

M202-03

Roll(∮410mm×1,000mmL) (Assemble In Mill Stand)

12 s

¡

TAIWAN

18,000

 

 

M202-04

Chock (Assemble In Mill Stand)

24 s

¡

TAIWAN

400

 

 

M202-05

Fiber Bearing (Bakelite) (Assemble In Mill Stand)

24 s

¡

TAIWAN

100

 

 

M202-06

K4 & K5 Reducer Gear Box 1st

1 s

¡

JAPAN

7,200

 

i=1/28.37;

M202-07

K4 & K5 Reducer Gear Box 2nd

1 s

¡

JAPAN

16,000

 

i=1/1.7;                  1/1.2

M202-08

K6 & K7 Reducer Gear Box 1st

1 s

¡

JAPAN

6,500

 

i=1/17.476

M202-09

K6 & K7 Reducer Gear Box 2nd

1 s

¡

JAPAN

14,500

 

i=1/1.41;                  1/1.14

M202-10

K8 & K9 Reducer Gear Box 1st

1 s

¡

JAPAN

5,400

 

i=1/4.29

M202-11

K8 & K9 Reducer Gear Box 2nd

1 s

¡

JAPAN

12,000

 

i=1/3.24;                   12.28

M202-12

Pinion Gear Box

6 s

¡

JAPAN

21,000

 

 

M202-13

Gear Coupling (Motor - Reducer1st - Reducer2nd)

12 s

¡

JAPAN

2,400

 

 

M202-14

Join Shaft (Pinion Stand-Mill Stand)

12 s

¡

TAIWAN

4,800

 

 

M202-15

Join Coupling (Pinion Stand-Mill Stand)

24 s

¡

TAIWAN

3,600

 

 

M202-16

Inlet Guide Through

6 s

¡

TAIWAN

900

 

 

M202-17

Outlet Guide Plate Case

3 s

¡

TAIWAN

500

 

 

M202-18

Outlet Guide & Twist Guide

3 s

¡

TAIWAN

900

 

 

 

ITEM NO.

 

EQUIPMENT NAME

 

Q’TY

SUPPLIER

CUSTOMER

REMARK

 

Supply

Country of origin

 

Supply

 

Country

Weight KG

M202-19

Oil Lubrication System

1 s

¡

JAPAN

4,000

 

 

M202-20

Roller Way For Roughing Mill To Intermediate Mill

1 s

¡

TAIWAN

18,000

 

 

M202 ROUGHING MILL TRAIN TOTAL WEIGHT KG.

180,600

 

 

 

 

 

 

 

 

 

 

M203

INTERMEDIATE MILL TRAIN ROLLER BEARING

 

 

 

 

 

 

M203-01

Horizontal 2HI-Mill Stand With Rest Bar

6 s

¡

JAPAN

21,000

 

 

M203-02

Mill Stand Base Plates

12 s

¡

JAPAN

3,600

 

 

M203-03

Roll(∮300mm×800mmL) (Assemble In Mill Stand)

12 s

¡

TAIWAN

4,800

 

 

M203-04

Chock (Assemble In Mill Stand)

24 s

¡

TAIWAN

4,800

 

 

M203-05

Roller Bearing (4Rows+2Trust Load)(Assemble In Mill Stand)

24 s

¡

TAIWAN

2,400

 

 

M203-06

K10 & K11 Reducer Gear Box 1st

1 s

¡

JAPAN

9,000

 

i=1/5.39;

M203-07

K10 Reducer Gear Box 2nd

1 s

¡

JAPAN

5,800

 

i=1/1.74;

M203-08

K11 Reducer Gear Box 2nd

1 s

¡

JAPAN

4,500

 

i=1/1.316;

M203-09

K12 & K13 Reducer Gear Box 1st

1 s

¡

JAPAN

8,500

 

i=1/5.39;

M203-10

K12 Reducer Gear Box 2nd

1 s

¡

JAPAN

4,200

 

i=1/1.265;

M203-11

K13 Reducer Gear Box 2nd

1 s

¡

JAPAN

4,000

 

i=1/1;

M203-12

K14 & K15 Reducer Gear Box

1 s

¡

JAPAN

7,200

 

i=1/3.139; 1/2.583

M203-13

Connecting Shaft For Gear Box 2nd

2 s

¡

JAPAN

3,000

 

 

M203-14

Pinion Gear Box

6 s

¡

JAPAN

10,800

 

 

M203-15

Gear Coupling (Motor - Reducer1st - Reducer2nd)

16 s

¡

JAPAN

3,200

 

 

M203-16

Cardan Shaft (Pinion Stand-Mill Stand)

12 s

¡

TAIWAN

3,600

 

 

M203-17

Cardan Shaft Coupling (Pinion Stand-Mill Stand)

24 s

¡

TAIWAN

2,400

 

 

M203-18

Inlet Guide Through

6 s

¡

TAIWAN

600

 

 

M203-19

Outlet Guide Plate Case

3 s

¡

TAIWAN

200

 

 

M203-20

Outlet Guide & Twist Guide

3 s

¡

TAIWAN

600

 

 

M203-21

Oil Lubrication System

1 s

¡

JAPAN

3,000

 

 

M203-22

Roller Way For Intermediate Mill To Finishing Mill

4 s

¡

TAIWAN

28,000

 

2Strain

M203 INTERMEDIATE MILL TRAIN TOTAL WEIGHT KG.

135,200

 

 

 

 

 

 

 

 

 

 

M204

FINISHING MILL TRAIN ROLLER BEARING TYPE

 

 

 

 

 

 

M204-01

Horizontal 2HI-Mill Stand With Rest Bar

6 s

¡

JAPAN

21,000

 

 

M204-02

Mill Stand Base Plates

12 s

¡

JAPAN

3,600

 

 

 

ITEM NO.

 

EQUIPMENT NAME

 

Q’TY

SUPPLIER

CUSTOMER

REMARK

 

Supply

Country of origin

 

Supply

 

Country

Weight KG

M204-03

Roll(∮290mm×800mmL) (Assemble In Mill Stand)

12 s

¡

TAIWAN

4,800

 

 

M204-04

Chock (Assemble In Mill Stand)

24 s

¡

TAIWAN

4,800

 

 

M204-05

Roller Bearing (4Rows+2Trust Load)(Assemble In Mill Stand)

24 s

¡

TAIWAN

2,400

 

 

M204-06

K16 & K17 Reducer Gear Box

1 s

¡

JAPAN

6,800

 

 

M204-07

K18 & K19 Reducer Gear Box

1 s

¡

JAPAN

6,500

 

 

M204-08

K20 Reducer Gear Box

1 s

¡

JAPAN

3,200

 

 

M204-09

K21 Reducer Gear Box

1 s

¡

JAPAN

3,000

 

 

M204-10

Pinion Gear Box

6 s

¡

JAPAN

10,800

 

 

M204-11

Gear Coupling (Motor - Reducer)

10 s

¡

JAPAN

2,000

 

 

M204-12

Cardan Shaft (Pinion Stand-Mill Stand)

12 s

¡

TAIWAN

3,600

 

 

M204-13

Cardan Shaft Coupling (Pinion Stand-Mill Stand)

24 s

¡

TAIWAN

2,400

 

 

M204-14

Inlet Guide Through

6 s

¡

TAIWAN

500

 

 

M204-15

Outlet Guide Plate Case

3 s

¡

TAIWAN

200

 

 

M204-16

Outlet Guide & Twist Guide

3 s

¡

TAIWAN

400

 

 

M204-17

Oil Lubrication System

1 s

¡

JAPAN

3,000

 

 

M204-18

Roller Way For Intermediate Mill To Finishing Mill

2 s

¡

TAIWAN

6,000

 

4Strain

M204-19

Flying Shear For Rough Mill Cutting Head Max:SQ55mm

1 s

¡

JAPAN

4,500

 

 

M204-20

Flying Shear For Intermediate Mill Cutting Head Max:SQ35mm

1 s

¡

JAPAN

3,500

 

 

M204-21

Pinch Roller For Final Mill

4 s

¡

JAPAN

3,200

 

 

M204 FINISHING MILL TRAIN TOTAL WEIGHT KG.

96,200

 

 

 

 

 

 

 

 

 

 

M3

PRODUCT COLLECT PACKAGE MACHINE

 

 

 

 

 

 

M301

COOLING BED EQUIPMENT 6MtrW×55MtrL

 

 

 

 

 

 

M301-01

4 Strands Run In Frame With Kick Of                                                           55MtrL/PICH 1Mtr

1 s

¡

TAIWAN

55,000

 

 

M301-02

Fixed Rakes

110 p

¡

TAIWAN

16,000

 

 

M301-03

Moving Rakes

110 p

¡

TAIWAN

18,000

 

 

M301-04

Fixed Frame

11 p

¡

TAIWAN

3,000

 

 

M301-05

Moving Frame With Cams Roller Guide

22 p

¡

TAIWAN

8,000

 

 

M301-06

Cams Shaft Group With Drive Equipment & Weights Frame

24 s

¡

TAIWAN

20,000

 

 

M301-07

Aligning Rollers With Reducer Gear Motor

80 s

¡

TAIWAN

3,200

 

 

M301-08

Raise Transport For Run Out With Cam Type Drive

55 s

¡

TAIWAN

24,000

 

 

 

ITEM NO.

 

EQUIPMENT NAME

 

Q’TY

SUPPLIER

CUSTOMER

REMARK

 

Supply

Country of origin

 

Supply

 

Country

Weight KG

M301-09

Run Out Roller Table 58M/PICH 1Mtr

11 s

¡

TAIWAN

32,800

 

 

M301 COOLING BED EQUIPMENT TOTAL WEIGHT KG.

180,000

 

 

 

 

 

 

 

 

 

 

M302

LENGTH CUTTING & FINISHING SYSTEM

 

 

 

 

 

 

M302-01

Cold Shear (Cut Force D32×12pcs 400Ton)

1 s

¡

JAPAN

22,000

 

 

M302-02

Length Cutting Device                                         Max:24M/2Car

1 s

¡

JAPAN

35,000

 

 

M302-03

Roller Table 24MtrL/PICH 1MtrL

1 s

¡

TAIWAN

12,000

 

 

M302-04

Product Transfer(Type : Chain Traversing) 24MtrL

1 s

¡

TAIWAN

36,000

 

 

M302-05

Auto Binding Machine                                           TYPE:ASV20

4 s

¡

JAPAN

10,200

 

DATON JAPAN

M302-06

Transfer Roller Table

1 s

¡

JAPAN

18,200

 

TANAKA JAPAN

M302-07

Auto Bundling Machine         SUND BIRSTA KNSB 6/650

1 s

¡

SWIDEN

2,600

 

SUND SWIDEN

M302-08

Product Transfer Roller Table

3 s

¡

TAIWAN

50,000

 

 

M302-09

Transportation Machine (Type : Chain Traversing)

1 s

¡

TAIWAN

21,000

 

 

M302-10

 

2 s

¡

TAIWAN

3,000

 

 

M302 LENGTH CUTTING & FINISHING SYSTEM EQUIPMENT TOTAL WEIGHT KG.

210,000

 

 

 

 

 

 

 

 

 

 

E1

POWER RECEIVING & DISTRIBUTION SYSTEM

 

 

 

 

 

 

E101-01

DC Motors 600HP/600V/650~1,300rpm                                                           For Breaking Down

3 s

¡

TAIWAN

17,400

 

 

E101-02

DC Motors 600HP/600V/650~1,300rpm                                                           For Rough Mill

2 s

¡

TAIWAN

11,600

 

 

E101-03

DC Motors 800HP/600V/650~1,300rpm                                                           For Rough Mill

1 s

¡

TAIWAN

6,800

 

 

E101-04

AC Motors 800HP/3,300V/12P/580r.p.m                                                           For Intermediate

3 s

¡

TAIWAN

19,500

 

 

E101-05

DC Motors 600HP/600V/650~1,300rpm                                                           For Finishing Mill

1 s

¡

TAIWAN

5,800

 

 

E101-06

DC Motors 1,000HP/600V/650~1,300rpm                                                           For Finishing Mill

1 s

¡

TAIWAN

8,200

 

 

E101-07

DC Motors 800HP/600V/650~1,300rpm                                                           For Finishing Mill

2 s

¡

TAIWAN

13,600

 

 

E101-08

DC Motors 600HP On/Off Panel & Control Panel

3 s

¡

TAIWAN

1,800

 

 

E101-09

DC Motors 600HP On/Off Panel & Control Panel

2 s

¡

TAIWAN

1,200

 

 

E101-10

DC Motors 800HP On/Off Panel & Control Panel

1 s

¡

TAIWAN

600

 

 

E101-11

AC Motors 800HP On/Off Panel & Control Panel

3 s

¡

TAIWAN

1,800

 

 

E101-12

DC Motors 600HP On/Off Panel & Control Panel

1 s

¡

TAIWAN

600

 

 

E101-13

DC Motors 1,000HP On/Off Panel & Control Panel

1 s

¡

TAIWAN

600

 

 

E101-14

DC Motors 800HP On/Off Panel & Control Panel

2 s

¡

TAIWAN

1,200

 

 

 

ITEM NO.

 

EQUIPMENT NAME

 

Q’TY

SUPPLIER

CUSTOMER

REMARK

 

Supply

Country of origin

 

Supply

 

Country

Weight KG

E101-15

11.4KV Electric Receive Equipment

5 s

¡

TAIWAN

3,000

 

 

E101-16

Transformer 2.0MVA/11.4KV-550V                                                         For Breaking Down

1 s

¡

TAIWAN

6,500

 

 

E101-17

Transformer 2.0MVA/11.4KV-550V                                                         For Rough Mill

1 s

¡

TAIWAN

6,500

 

 

E101-18

Transformer 2.5MVA/11.4KV-3,300V                                                         For Intermediate

1 s

¡

TAIWAN

7,800

 

 

E101-19

Transformer 3.0MVA/11.4KV-550V                                                         For Finishing Mill

1 s

¡

TAIWAN

8,500

 

 

E101-20

Transformer 1.0MVA/11.4KV-440V/220V/110V

1 s

¡

TAIWAN

5,200

 

 

E101-21

Operating Desk

4 s

¡

TAIWAN

400

 

 

E101-22

Auto Control Panel & MCC Panel For Furnace System

1 s

¡

TAIWAN

2,000

 

 

E101-23

Sensor Control-Photocell

1 s

¡

TAIWAN

200

 

 

E101-24

Auto Control Panel & MCC Panel For Product Collect Package

1 s

¡

TAIWAN

2,400

 

 

E101-25

MCC Panel For Public System

1 s

¡

TAIWAN

1,600

 

 

E101-26

H/M Control Computer

1 s

¡

TAIWAN

200

 

 

E1 POWER RECEIVING & DISTRIBUTION SYSTEM TOTAL WEIGHT KG.

135,000

 

 

 

 

 

 

 

 

 

 

P1

PUBLIC  SYSTEM  EQUIPMENT

 

 

 

 

 

 

P101

AIR COMPRESSORS SYSTEM

 

 

 

 

 

 

P101-01

150HP Compressors     Screw Type                                     FUSEN TAIWAN

3 s

¡

TAIWAN

6,000

 

NO.1#,8#,9#

P101-02

60HP Compressors       Screw Type                                     FUSEN TAIWAN

4 s

¡

TAIWAN

4,800

 

NO.2#,3#,4#,5#

P101-03

100HP Compressors     Screw Type                                     FUSEN TAIWAN

2 s

¡

TAIWAN

3,600

 

NO.6#,7#

P101-04

Receiver Tank

3 s

¡

TAIWAN

4,800

 

 

P101-05

Refrigerated Air Dryer

3 s

¡

TAIWAN

1,800

 

 

P102

WATER SYSTEM PUMP

 

 

 

 

 

 

P102-01

Indirect Water Pump 40HP/60HZ/3∮/220V

4 s

¡

TAIWAN

3,200

 

 

P102-02

Direct Water Pump 50HP/60HZ/3∮/220V

4 s

¡

TAIWAN

3,600

 

 

P102-03

Scale Water Outlet Pump 50HP/60HZ/3∮/220V

3 s

¡

TAIWAN

2,700

 

NO.MA,MB,MC

P102-04

Scale Water Return Pump 50HP/60HZ/3∮/220V

2 s

¡

TAIWAN

1,800

 

NO.M43,M44

P102-05

Cooling Water Return Pump 25HP/60HZ/3∮/220V

5 s

¡

TAIWAN

2,000

M39,M40,M41,M42,M42A

P102-06

Cooling Tower Pump 20HP/60HZ/3∮/220V

2 s

¡

TAIWAN

800

 

NO.M47,M48

P103

E.O.T. CRANE

 

 

 

 

 

 

P103-01

A1. Span 18.925M / 7.5Ton                                                 E.O.T. Crane

1 s

¡

TAIWAN

14,000

 

 

P103-02

A2. Span 18.925M / 10Ton                                                E.O.T. Crane

1 s

¡

TAIWAN

16,000

 

 

 

ITEM NO.

 

EQUIPMENT NAME

 

Q’TY

SUPPLIER

CUSTOMER

REMARK

 

Supply

Country of origin

 

Supply

 

Country

Weight KG

P103-03

A3. Span 18.925M / 7.5Ton     E.O.T. Crane

1 s

¡

TAIWAN

14,000

 

 

P103-04

B2、B3、B5 .Span 12.715M / 5Ton                                                            E.O.T. Crane

3 s

¡

TAIWAN

18,000

 

 

P103-05

B4、B6、Span 12.715M / 7.5Ton                                                           E.O.T. Crane

2 s

¡

TAIWAN

15,000

 

 

P103-06

C1 Span 14.695M / 5Ton     E.O.T. Crane

1 s

¡

TAIWAN

5,500

 

 

P103-07

C2、C3、C4 Span 14.695M / 10Ton                                                            E.O.T. Crane

3 s

¡

TAIWAN

24,000

 

 

P1 PUBLIC SYSTEM EQUIPMENT TOTAL WEIGHT KG.

141,600

 

 

 

 

 

 

 

 

 

 

S1

SPARE PARTS EQUIPMENT

 

 

 

 

 

 

S101-01

Spare Blower With AC Motor 100HP/4P/3∮/220V

1 s

¡

TAIWAN

3,600

 

590N m3/min

S101-02

Spare Recuperate

1 s

¡

TAIWAN

20,000

 

 

S101-03

Spare Roller For Breaking Down Mill DIA∮650mm×600mmL

12 p

¡

TAIWAN

21,600

 

6pcs With Chock

S101-04

Spare Roller For Rough Mill DIA∮410mm×1,000mmL

24 p

¡

TAIWAN

36,000

 

 

S101-05

Spare Fiber Bearing For Rough Mill

24 p

¡

TAIWAN

200

 

 

S101-06

Spare Stand With Roller & Chock For Intermediate Mill

6 s

¡

TAIWAN

30,000

 

 

S101-07

Spare Roller For Intermediate Mill DIA∮300mm×800mmL

24 p

¡

TAIWAN

12,000

 

12pcs With Chock

S101-08

Spare Stand With Roller & Chock For Finishing Mill

6 s

¡

TAIWAN

30,000

 

 

S101-09

Spare Roller For Finishing Mill DIA∮300mm×800mmL

36 p

¡

TAIWAN

18,000

 

12pcs With Chock

S101-10

Spare Inlet Guide、Outlet Guide Plate、Outlet Twist Guide

24 s

¡

TAIWAN

3,000

 

 

S101-11

Spare DC Motors 600HP/600V/650~1,300rpm

1 s

¡

TAIWAN

5,800

 

 

S101-12

Spare DC Motors 800HP/600V/650~1,300rpm

1 s

¡

TAIWAN

6,800

 

 

S101-13

Spare AC Motors 800HP/3,300V/12P/580r.p.m

1 s

¡

TAIWAN

6,500

 

 

S101-14

Spare Flying Shear For Rough Mill Max:SQ55mm

1 s

¡

JAPAN

4,500

 

 

S101-15

Spare Flying Shear For Intermediate Mill Max:SQ35mm

1 s

¡

JAPAN

3,500

 

 

S101-16

Spare Cold Shear (Cut Force D32×12pcs 400Ton)

1 s

¡

JAPAN

22,000

 

 

S101-17

Spare 2HI Pinion Gear Box

2 s

¡

JAPAN

3,600

 

 

S101-18

Other Spare Parts

1 s

¡

TAIWAN

50,000

 

 

 

S101-19

Assembling Drawing (Include : Civil Foundation DWG、Machine

Assembling DWG. And Cable Wiring DWG.)

 

1 s

 

¡

 

TAIWAN

 

200

 

 

S1 SPARE PARTS EQUIPMENT TOTAL WEIGHT KG.

277,300

 

 

SUB. SUPPLY TOTAL WEIGHT KG.

1,731,700