98004
二手軋鋼設備Used Bar Mill-98004
規格介紹:二手軋鋼設備Used Bar Mill-98004
98004
TECHNICAL PROPOSAL FOR
300,000T/Y USED BAR ROLLING MILL EQUIPMENT
50 T/ HR
CONTENTS
- 1. GENERAL
1.1 PREFACE
Remark:
This bar m ill is on operati on now , Capacity :300, 0 00TO N , Built in 1984, was made b y TANAKA Japan, capacit y
30TON/HR ROLLING MILL , in 2006 invested USD4,000,000 revamping and Mo de fie d to (1). new 60TON/HR REHE AT ING FURNACE, Material is billet in SQ100m m、SQ120m m、SQ130m m、SQ150m m、SQ160m m ; (2)new
650m m ∮ BREAKING DOWN MILL × 3set; (3)6 PA SS ROUGH MILL changed to DC MOTO R DRIVE × 3set ; (4) 6
PASS INTERMEDI ATE MILL REDUCE GEAR c h ang e to straig ht lin e ; (5 ) 6 PA SS FIN ISH I NG MILL change d to DC MOTOR DRIVE × 4set to increase production speed ; (6) new packing line , BAR AUTO BUNDLING MACHINE OF SUND BRIS TA SWEDEN, Capacity upgrade to 50TON/HR , Due to new bar m ill in northe rn Ta iwan, , It wi l l be shut down i n m i d 2013
The following description is the rolling mill equipment with an annual production capacity of 300,000 TON, the original equipment was built in 1984 by Tanaka Co., Ltd. from Japan, and provides an original production of 30TON/HR ROLLING MILL, And invested a capital of USD4, 000,000 in 2006 to updated equipments; (1 ) A new 60TON/HR REHEATING FURNACE uses raw
materials of SQ100mm, SQ120mm, SQ130mm, SQ150mm, SQ160mm BILLET; (2) A new 650mm ∮ BREAKING DOWN MILL ×
3set; (3) 6 PASS ROUGH MILL replaced DC MOTOR DRIVE × 3set ; (4) 6 PASS INTERMEDIATE MILL REDUCE GEAR replaced with tallied inline mill gear ratio; (5) 6 PASS FINISHING MILL replaced DC MOTOR DRIVE × 4set to change the production rate; (6) A new automated packaging lines, with an additional BAR AUTO BUNDLING MACHINE OF SUND BRISTA SWEDEN and other production processes to achieve the present production capacity 50TON/HR. Due to a building of a new plant, and is expected to go into operation in August 2010; The equipment mentioned above are to be stop of production, all machineries and equipments are for sale, and should empty the factory at the end of 2010.
The following description is the rolling mill equipment with an annual production capacity of 300,000 TON, the original equipment was built in 1984 by Tanaka Co., Ltd. from Japan, and provides an original production of 30TON/HR ROLLING MILL, And invested a capital of USD4, 000,000 in 2006 to updated equipments; (1 ) A new 60TON/HR REHEATING FURNACE uses raw
materials of SQ100mm, SQ120mm, SQ130mm, SQ150mm, SQ160mm BILLET; (2) A new 650mm ∮ BREAKING DOWN MILL ×
3set; (3) 6 PASS ROUGH MILL replaced DC MOTOR DRIVE × 3set ; (4) 6 PASS INTERMEDIATE MILL REDUCE GEAR replaced with tallied inline mill gear ratio; (5) 6 PASS FINISHING MILL replaced DC MOTOR DRIVE × 4set to change the production rate; (6) A new automated packaging lines, with an additional BAR AUTO BUNDLING MACHINE OF SUND BRISTA SWEDEN and other production processes to achieve the present production capacity 50TON/HR. Due to a building of a new plant, and is expected to go into operation in August 2010; The equipment mentioned above are to be stop of production, all machineries and equipments are for sale, and should empty the factory at the end of 2010.
THE STEEL GRADES WHICH ARE TO BE PROCESSED ON THE MILL ARE AS FOLLOWS.
A). DEFORMED BAR : D10~D40 STEEL BARS, APPLICABLE STANDARDS: JIS 20-2525&24-2536 “ROLLED STEEL
FOR GENERAL STRUCTURE”
B). RUNG BAR : ∮9.5mm~∮40mm STEEL BARS JIS G 3101&JIS G4051
C). PRODUCT LENGTH OF BARS: 12M OR OTHERS
LAYOUT : VPLEASE REFER TO ATTACHED GENERAL LAYOUT.
1) .ROLLING MILL : THE BILLET IS CHARGED ON THE BILLET CHARGING BED BY THE BILLET YARD CRANE, AND TRANSFERRED TO THE PUSHER TYPE 60 TON/HR REHEATING FURNACE BY THE BILLET CHARGING ROLLER TABLE. AND THE HEATED BILLET ARE DISCHARGED FROM REHEATING FURNACE MAIN PUSHER AND
PROCESSED THROUGH ROUGHING MILL TRAIN, INTERMEDIATE TRAIN, FINISHING MILL TRAIN。
THE ROLLING MILL COMPRISES A TOTAL OF 21 STANDS,DIVIDE IN BREAKING DOWN MILL WITH 3 STANDS (3PASS),ROUGHING MILL WITH 6 STANDS (6 PASS), INTERMEDIATE MILL WITH 6 STANDS (6 PASS), FINISHING
MILL WITH 6 STANDS (6PASS). THE ROUGHING ROLLING MILL BY THE 3 SET MONOMER DRIVEN BREAKING DOWN MILL ARE ROLLER BEARING 3PASS AND 3SET ONE INLET TO TOW OUTLET DRIVEN ROUGH MILL ARE
FIBER BEARING 6 PASS FORMED,DRIVEN ARE DC MOTOR,INTERMEDIATE MILL ARE 3SET ONE INLET TO TOW
OUTLET DRIVEN INTERMEDIATE MILL ARE ROLLER BEARING 6 PASS FORMED,DRIVEN ARE AC MOTOR,BUT THE FINISHING ROLLING MILL ARE 2SET ONE INLET TO TOW OUTLET DRIVEN FINISHING MILL ARE ROLLER
BEARING 4 PASS AND 2 SET MONOMER DRIVEN FINISHING MILL ARE ROLLER BEARING 2PASS FORMED,
DRIVEN ARE DC MOTOR,ALL STANDS ARE ARRANGED IN HORIZONTAL ARRANGEMENT.
2) .COOLING BED: ON THE WAKING BEAM TYPE 6MtrW×55MtrL COOLING BED, MAIN COMPONNENTS ARE 4
STRANDS RUN IN ANGLE, BREAK, KICK OFF, FIXED RAKES, MOVABLES, DRIVE GROUP, RUN OUT DEVICE ,
PRODUCTS ARE COOLD DOWN TO DESIRED TEMPERATURE, WHILE MAINTAINING THE STREIGHTNESS.
3) LENGTH CUTTING & FINISHING BUNDLING SYSTEM FOR DEFORMED BAR.
THOSE PRODUCTS ARE THEN DISCHARGED FROM THE COOLING BED AND FURTHER PROCESSED BY LENGTH CUTTING AND FINISHING BUNDLING SYSTEM. ALL PRODUCTS ARE CUT TO LENGTH BY CUT FORCE D32×12Apcs (400TON) COLD SHEAR TRANSFERRED TO RECEIVING CONVEYOR. AT THE END OF THE CONVEYOR,A CONVEYED TABLE IS LOCATED WHICH TRANSFER THE PRODUCTS TO BUNDLING AREA TO SHIPPING AREA。
1.2 PLANT DESCRIPTION
This mill has the area 24,000 ㎡, st ruc t ure plant Wi dth(20M +14M+16M) × Lenth240M=12,000 ㎡, straig ht lin e desi gn , all machineries are horizontal mills :
The original construction of the steel plant is 24, 000 square meters of land , The steel plant itself Wi dt h(20M+14M+ 16M ) × Lent h240M = 12, 000 ㎡ , Inli ne desi gn, all m a chineries are horizontal mills, con t en ts and specifications of major eq ui pm ents as on be low :
1.2.1. 60TON/HR REHEAT ING FURNACE EQUIPMEN T;
1.2. 2. T Y PE: PU SHER TYPE ; TO P & LOWER 3 ZONES HE AT ING
1.2. 3. EFFECTIVE FURNACE LENGTH: 19,500 m m ; WIDTH: 6, 700mm
1.2.4. FUEL: HE AVE OIL 28LITER / TON (CONTINUOUS PRODUCTION)
1.2. 5. B U RNER: TO P HE AT ING ZONE 1,800L /HR × 6SET; TO P SOKING ZONE 800L/HR × 3SE T; LOWER SOKING ZONE 800L /HR × 3SET; TO TA L BUENER 12SET WITH PREHE ATING HOT AIR
1.2. 6. H O T WIN D FUEL DUCT: BLOWER 150HP /590Nm 3 /min; RECUPER ATOR: 500 ℃ / 18, 926 Nm 3 /min;
1.2.7. BILLET CHARGE BED 6M × 2SET: CHAIN TYPE 5Mw × 4, 5Ml/MAX34TON /SPEED5,2M/m in
1.2.8. BILLET CHARGE ROLLER TABLE: AC MOTO R WITH INVERTER/34Ml/ SPEED43M/min
1.2.9. MAIN PUSHEAR WITH HYDR AULIC UNIT: FORCE 47,000KG/set × 2set(WORKING PRESSURE:120 kg/cm 2 , CYINDER: TC224mm ∮× S T 70 0 mm × 2set )
1.2.10. SIDE PUSHEAR WITH COOLING WATER: FORCE 2,200KG (MAX), INSIDE WATER COOLIN G.
1.2. 11 .C HIMNEI SPECIFIC ATION: TO P ID 1600mm ∮ ; LOW E R ID2500m m ∮ ; HIGH 40Mtr.
1.2.12.BILLET: SQ100mm 、 SQ120mm 、 SQ130m m 、 SQ150mm 、 SQ160m m .
1.3.1. BREAKING DOWN MILL EQUIPMENT 3SE T;
1.3. 2. M A IN EQUIPMEN T SPECIFIC AT IO N
ITEM NO. | TYPE | POWER HP | GEAR R ATIO | ROLLER DIA | REMARK |
BD1(K1) | 2HI HO RIZON VAL | DC600HP | 1/ 60.45 | ∮ 650m m × 600mm L | 2006 TANAKA JA PAN |
BD2(K2) | 2HI HO RIZON VAL | DC600HP | 1/ 45.14 | ∮ 650m m × 600mm L | 2006 TANAKA JA PAN |
BD3(K3) | 2HI HO RIZON VAL | DC600HP | 1/ 33.65 | ∮ 650m m × 600mm L | 2006 TANAKA JA PAN |
1.4.1. R O UGH MILL EQUIPMENT 6SE T:
1.4. 2. M A IN EQUIPMEN T SPECIFIC AT IO N
ITEM NO. | TYPE | POWER HP | GEAR R ATIO | ROLLER DIA | REMARK |
RM1(K4) | 2HI HO RIZON VAL |
DC600HP | 1/ 28.37+ 1/ 1. 7 | ∮ 410m m × 1000mm L | 1985 TANAKA JA PAN |
RM2(K5) | 2HI HORIZON VAL | 1/ 28.37+ 1/ 1. 2 | ∮ 410m m × 1000mm L | 1985 TANAKA JA PAN | |
RM3(K6) | 2HI HORIZON VAL |
DC600HP | 1/17.476+1/1.41 | ∮ 410m m × 1000mm L | 1985 TANAKA JA PAN |
RM4(K7) | 2HI HORIZON VAL | 1/17.476+1/1.14 | ∮ 410m m × 1000mm L | 1985 TANAKA JA PAN | |
RM5(K8) | 2HI HORIZON VAL |
DC800HP | 1/ 4. 29+ 1/3. 24 | ∮ 410m m × 1000mm L | 1985 TANAKA JA PAN |
RM6(K9) | 2HI HORIZON VAL | 1/ 4. 29+ 1/2. 28 | ∮ 410m m × 1000mm L | 1985 TANAKA JA PAN |
※ WITH INLET GUIDE THROUGH & OUTLET GUIDE
1.5.1. INTERMEDI ATE MILL EQUIPMENT 6SE T:
1.5. 2. M A IN EQUIPMEN T SPECIFIC AT IO N
ITEM NO. | TYPE | POWER HP | GEAR R ATIO | ROLLER DIA | REMARK |
IM1(K10) | 2HI HO RIZON VAL |
AC800HP | 1/ 5. 39+ 1/1. 74 | ∮ 285m m × 800mm L | 1985 TANAKA JA PAN |
IM2(K11) | 2HI HORIZON VAL | 1/ 5. 39+ 1/1. 316 | ∮ 295m m × 800mm L | 1985 TANAKA JA PAN | |
IM3(K12) | 2HI HORIZON VAL |
AC800HP | 1/ 5. 39+ 1/1.265 | ∮ 300m m × 800mm L | 1985 TANAKA JA PAN |
IM4(K13) | 2HI HORIZON VAL | 1/ 5. 39+ 1/1 | ∮ 305m m × 800mm L | 1985 TANAKA JA PAN | |
IM5(K14) | 2HI HORIZON VAL |
AC800HP | 1/ 3. 139 | ∮ 285m m × 800mm L | 1985 TANAKA JA PAN |
IM6(K15) | 2HI HORIZON VAL | 1/ 2. 583 | ∮ 295m m × 800mm L | 1985 TANAKA JA PAN |
※ WITH INLET GUIDE THROUGH & OUTLET GUIDE
1.6.1. FINISHIN G MILL EQUIPMENT 6SE T:
1.6. 2. M A IN EQUIPMEN T SPECIFIC AT IO N
ITEM NO. | TYPE | POWER HP | GEAR R ATIO | ROLLER DIA | REMARK |
FM1(K16) | 2HI HO RIZON VAL |
DC600HP | 1/ 3. 2 | ∮ 303m m × 800mm L | 1985 TANAKA JA PAN |
FM2(K17) | 2HI HORIZON VAL | 1/ 2. 37 | ∮ 295m m × 800mm L | 1985 TANAKA JA PAN | |
FM3(K18) | 2HI HORIZON VAL |
DC1,000HP | 1/ 2. 179 | ∮ 295m m × 800mm L | 1985 TANAKA JA PAN |
FM4(K19) | 2HI HORIZON VAL | 1/ 1. 641 | ∮ 285m m × 800mm L | 1985 TANAKA JA PAN | |
FM5(K20) | 2HI HORIZON VAL | DC800HP | 1/ 1. 4 | ∮ 285m m × 800mm L | 1985 TANAKA JA PAN |
FM6(K21) | 2HI HORIZON VAL | DC800HP | 1/ 1. 22 | ∮ 295m m × 800mm L | 1985 TANAKA JA PAN |
1.6.3. OTHER EQUIPMENT: HOT BILLET SHEAR × 1SET/ HYDRAULIC TYPE 、 F LYING SHEAR F O R ROU GH
MILL CUTTING HEAD × 1SET / 55m m S Q/1. 125M / S EC 、 F LYING SHEAR FOR INTERMID ATE MI LL
CUTTING HEAD × 1SET / 30m m S Q/4M /SEC 、 PINCH ROLLER × 4SE T.
※ WITH INLET GUIDE THROUGH & OUTLET GUIDE
※ SPEED OF THE FINAL PRODUCT 9.5Mtr/sec FOR D12mm
1.7.1. C OOLING BED EQUIPMENT 6MtrW × 55MtrL:
1.7. 2. M A IN EQUIPMEN T SPECIFIC AT IO N
1.7.3. TYPE:4 STRANDS OPEN RUN IN ANGLE WITH BRAKE & KICK OFF SYSTEM
1.7.4. 55MtrL COOLING BED WITH FIXED RAKE S、MOVING RAKE S、ALIGNING ROLLERS WITH DRI V E 、
CAMS DRIVE GROUP AND RUN OUT DEVICE ROLLER TA BLE.
1.7.5. PRODUCT SPECIFIC ATION: D10 ∮~ D40 ∮
1.7. 6. W O RKING TEMPER ATURE: MAX950 ℃
1.7. 7. W O RKING TIME: 1.85 SEC/ CYCLE
1.8.1. LENTH CUTTING & FINISHING SYSTEM FOR DEFORMED BAR:
1.8. 2. M A IN EQUIPMEN T SPECIFIC AT IO N
1.8.3.COLD SHEAR: CUT FORCE D32 × 12pc s(400TON); C Y CLE 15/m in; BL ADE SIZ E 50 × 100 × 80 0 mm; BLA D E M ATERIAL SKD11;
1.8.4. LENGTH CUTTING MECHANISM: MOVING STOPER TYPE; MAX WORKING LENGTH20Mtr;
1.8.5. AFTER COLD SHEAR ROLLER TA BLE: LENGT H20Mtr; TRANSFER SPEED 0.18M/SEC; MOTO R 3H P.
1.8. 6. SMALL BUNDLE MACHINE × 4SET: HYDRAULIC TYPE; WORKING DIA/ ∮ 20mm ~∮ 200mm;
WORKING SPEED: 4SEC/CYCLE; MANUFACTURER : TA TON JA PAN; M ATERIAL: 3.2mm ∮ WIRE ROD
1.8.7. LARGE BUNDLE MACHINE × 1SET: TYPE SUND BIRS TA SWIDEN KNSB-6/650;
WORKING DIA/ ∮ 300m m ~∮ 400mm ; WORKING SPEED: 7SEC /CYCLE; M ATERIAL: 5.5mm ∮ WIRE ROD
1.8.8. BUNDLING LINE ROLLER TABLE × 4SET: CHAIN TYPE; LENGTH55Mtr × 1 、 16M tr × 3; MOTO R15H P × 1 、
10H P × 4 、 5HP × 2 、 2HP × 14; TRANSFER SPEED 5M/SEC; ROLLER PICH: @1,200mm
2.1.1. PUBLIC SYSTEM EQUIPMEN T:
2.1. 2. M A IN EQUIPMEN T SPECIFIC AT IO N
2.1.3. COMPRESSORS: TYPE SCREW; POWER150HP × 3SET/1#,8#,9# 、 60HP × 4SE T /2#,3#, 4#, 5# 、
100HP × 2SET/6#,7#; MANUFACTURER : FUSEN TA I WAN;
2.1. 4. INDIRECT WATER PUMP × 4SET: VERT ICAL CENTRIFUGAL TYPE FST; MOTO R40H P/ 3 ∮ / 60HZ / 4P/ 2 20 V; PUMP150CMH/ 45MH / 150m m D IA
2.1. 5. DIRECT WATER PUMP × 4SET: HORIZON TAL CENTRIFUGAL TYPE FSBL;
MOTO R50H P/ 3 ∮ / 60HZ /4P/ 2 20 V; PUMP180CMH/ 65M H / IN125m mDIA/OUT100m mDIA
2.1.6.SCALE WATER OUTLET PUMP × 3SET: ITEM MA 、 MB 、 MC; ENERGY 25 MHEAD/2M 3 /M IN; MOTO R50H P/ 3 ∮ / 60HZ / 4P/ 2 20 V; PUMP IN125m mDIA/OUT125m mDIA
2.1.7. SCALE WATER RETURN PUMP × 2SET: ITEM M43 、 M44; ENERGY 25M H E AD / 5M 3 / MIN;
MOTO R50H P/ 3 ∮ / 60HZ / 4P/ 2 20 V; PUMP IN200m mDIA/OUT200m mDIA
2.1. 8. C OOLING WATER PUMP × 5SET: ITEM M39 、 M40 M41 、 M42 M 4 2A; ENERGY 25M H E AD/2.5M 3 /MIN ; MOTO R25H P/ 3 ∮ / 60HZ / 4P/ 2 20 V; PUMP IN125m mDIA/OUT150m mDIA
2.1. 9. C OOLING TO WER PUMP × 2SET: ITEM M47 、 M48; ENERGY 25M H E AD/2.5M 3 /MIN ; MOTO R20H P/ 3 ∮ / 60HZ / 4P/ 2 20 V; PUMP IN100m mDIA/OUT125m mDIA
2.1.10. E.O. T. CRANE:
A1. SPAN 18.925M / 7.5T E.O.T. CRANE SPEC.
ITEM | HOIST 1 | HOIST 2 | TROLLEY | SPAN |
LOADING W. (TON) | 7.5 | ㄨ | 1.05M | 18.925M |
SPEED (M/Min) | 5.2 | ㄨ | 15 | 60 |
POWER (KW) | 15 | ㄨ | 0.4×2 | 15 |
DRIVER VOLTAGE | 220 | ㄨ | 220 | 220 |
DRIVER FREQ.(HZ) | 60 | ㄨ | 60 | 60 |
R.P.M | 1120 | ㄨ | 1720 | 1720 |
BRAKE | MAGNETIC | ㄨ | MAGNETIC | MAGNETIC |
LIFT (M) | 8 | ㄨ |
|
|
WIRE DIA. | 14 ㎜∮ | ㄨ |
|
|
DRUM NO. | 4 | ㄨ |
|
|
MANUFACTURE | SUN TRDANG TAIWAN |
| ||
DATE | SEP.1996 |
|
A2. SPAN 18.925M / 10T E.O.T. CRANE SPEC.
ITEM | HOIST 1 | HOIST 2 | TROLLEY | SPAN |
LOADING W. (TON) | 10 | ㄨ | 1.595M | 18.925M |
SPEED (M/Min) | 4.8 | ㄨ | 15 | 30 |
POWER (KW) | 11 | ㄨ | 0.4×2 | 5.5 |
DRIVER VOLTAGE | 220 | ㄨ | 220 | 220 |
DRIVER FREQ.(HZ) | 60 | ㄨ | 60 | 60 |
R.P.M | 1120 | ㄨ | 1720 | 1720 |
BRAKE | MAGNETIC | ㄨ | MAGNETIC | MAGNETIC |
LIFT (M) | 8 | ㄨ |
|
|
WIRE DIA. | 16 ㎜∮ | ㄨ |
|
|
DRUM NO. | 4 | ㄨ |
|
|
MANUFACTURE | SUN TRDANG TAIWAN |
| ||
DATE | SEP.1996 |
|
A3. SPAN 18.925M / 7.5T E.O.T. CRANE SPEC.
ITEM | HOIST 1 | HOIST 2 | TROLLEY | SPAN |
LOADING W. (TON) | 7.5 | ㄨ | 0.82M | 18.925M |
SPEED (M/Min) | 5 | ㄨ | 15 | 30 |
POWER (KW) | 7.5 | ㄨ | 1.1 | 5.5 |
DRIVER VOLTAGE | 220 | ㄨ | 220 | 220 |
DRIVER FREQ.(HZ) | 60 | ㄨ | 60 | 60 |
R.P.M | 1120 | ㄨ | 1720 | 1720 |
BRAKE | MAGNETIC | ㄨ | MAGNETIC | MAGNETIC |
LIFT (M) | 6 | ㄨ |
|
|
WIRE DIA. | 14 ㎜∮ | ㄨ |
|
|
DRUM NO. | 4 | ㄨ |
|
|
MANUFACTURE | SUN TRDANG TAIWAN |
| ||
DATE | SEP.1996 |
|
B2、B3、B5 .SPAN 12.715M / 5T × 3SET E.O.T. CRANE SPEC.
ITEM | HOIST 1 | HOIST 2 | TROLLEY | SPAN |
LOADING W. (TON) | 5 | ㄨ | 0.82M / 0 78M / 0.78M | 12.715M |
SPEED (M/Min) | 5 | ㄨ | 15 | 30 |
POWER (KW) | 7.5 / 6 / 5.5 | ㄨ | 0.4×2 | 5.5 |
DRIVER VOLTAGE | 220 | ㄨ | 220 | 220 |
DRIVER FREQ.(HZ) | 60 | ㄨ | 60 | 60 |
R.P.M | 1120 | ㄨ | 1720 | 1720 |
BRAKE | MAGNETIC | ㄨ | MAGNETIC | MAGNETIC |
LIFT (M) | 6 | ㄨ |
|
|
WIRE DIA. | 12 ㎜∮ | ㄨ |
|
|
DRUM NO. | 4 | ㄨ |
|
|
MANUFACTURE | SUN TRDANG TAIWAN |
| ||
DATE | SEP.1996 |
|
B4、B6 SPAN 12.715M / 7.5T × 2SET E.O.T. CRANE SPEC.
ITEM | HOIST 1 | HOIST 2 | TROLLEY | SPAN |
LOADING W. (TON) | 7.5 | ㄨ | 1.05 / 0.82M | 12.715M |
SPEED (M/Min) | 5 | ㄨ | 15 | 30 |
POWER (KW) | 7.5 / 11 | ㄨ | 0.4×2 /1.5×1 | 5.5 |
DRIVER VOLTAGE | 220 | ㄨ | 220 | 220 |
DRIVER FREQ.(HZ) | 60 | ㄨ | 60 | 60 |
R.P.M | 1120 | ㄨ | 1720 | 1720 |
BRAKE | MAGNETIC | ㄨ | MAGNETIC | MAGNETIC |
LIFT (M) | 6 | ㄨ |
|
|
WIRE DIA. | 14 ㎜∮ | ㄨ |
|
|
DRUM NO. | 4 | ㄨ |
|
|
MANUFACTURE | SUN TRDANG TAIWAN |
| ||
DATE | SEP.1996 |
|
C1 SPAN 14.695M / 5T × 1SET E.O.T. CRANE SPEC.
ITEM | HOIST 1 | HOIST 2 | TROLLEY | SPAN |
LOADING W. (TON) | 5 | ㄨ | 0.942M | 14.695M |
SPEED (M/Min) | 8 | ㄨ | 15 | 30 |
POWER (KW) | 20 | ㄨ | 3.75×2 | 5.5 |
DRIVER VOLTAGE | 220 | ㄨ | 220 | 220 |
DRIVER FREQ.(HZ) | 60 | ㄨ | 60 | 60 |
R.P.M | 1120 | ㄨ | 1720 | 1720 |
BRAKE | MAGNETIC | ㄨ | MAGNETIC | MAGNETIC |
LIFT (M) | 6 | ㄨ |
|
|
WIRE DIA. | 12 ㎜∮ | ㄨ |
|
|
DRUM NO. | 4 | ㄨ |
|
|
MANUFACTURE | SUN TRDANG TAIWAN |
| ||
DATE | SEP.1996 |
|
C2、C3、C4 SPAN 14.695M / 10T × 3SET E.O.T. CRANE SPEC.
ITEM | HOIST 1 | HOIST 2 | TROLLEY | SPAN |
LOADING W. (TON) | 7.5 | ㄨ | 1.6M | 14.695M |
SPEED (M/Min) | 6 / 6 / 4.8 | ㄨ | 15 | 30 |
POWER (KW) | 15 / 15 / 11 | ㄨ | 0.75×1 / 0.75×1 / 0.4×2 | 3.75 / 3.75 / 7 5 |
DRIVER VOLTAGE | 220 | ㄨ | 220 | 220 |
DRIVER FREQ.(HZ) | 60 | ㄨ | 60 | 60 |
R.P.M | 1120 | ㄨ | 1720 | 1720 |
BRAKE | MAGNETIC | ㄨ | MAGNETIC | MAGNETIC |
LIFT (M) | 8 | ㄨ |
|
|
WIRE DIA. | 16 ㎜∮ | ㄨ |
|
|
DRUM NO. | 4 | ㄨ |
|
|
MANUFACTURE | SUN TRDANG TAIWAN |
| ||
DATE | SEP.1996 |
|
3.1.1. S PARE PA RT S EQUIPMEN T:
3.1. 2. BREAKING DOWN MILL ROLLER × 2SET / 12pcs: DIA∮ 650m m × 600mmL ROLLER BEARING TYPE.
3 . 1 . 3 . ROUGH MILL ROLLER × 2SET / 24pcs: DIA∮ 410mm × 1,000mmL FIBER BEARING TYPE.
3.1. 4. FIBER BEARING FOR ROUGH MILL × 2SET / 24pcs.
3.1. 5. INTERMEDIATE MILL STAND WITH ROLLER、CHOCK & BEARIMG × 6SET: DIA3 0 0 m m × 800mm L .
3 . 1 . 6 . INTERMEDIATE MILL ROLLER × 2SET / 24pcs: DIA300m m × 800mm L
3.1. 7. FINISH ING MILL STAND WITH ROLLER、CHOCK & BEARIMG × 6SET: DIA∮ 300m m × 800m m L .
3.1. 8. FINISH ING MILL ROLLER × 3SET / 36pcs: DIA3 0 0 m m × 800m m L .
3.1.9. INLET & OUTLET GUIDE × 24SET:
3.1. 10. D C MOTO R × 2SET: 600HP×1SET、800HP×1SET.
3.1. 11 . A C MOTO R × 1SET: 800HP×1SET.
3.1.12. F LYING SHEAR FOR ROUGH MILL CUTTI NG HEAD: CUT FORCE MAX55mmSQ
3.1.13. F LYING SHEAR FOR INTERMEDI ATE MI LL CUTTING HEAD: CUT FORCE MAX35mmSQ
3.1.14. COLD SHEAR FOR LENTH CUTTING: CUT FORCE D32 × 12pcs(400TON)
3.1.15. 2HI PINION GEAR S TAND FOR FINISHING MILL:2set
3.1. 16. O T HER S PARE PA RT S
3.1.17. ASSEMBLING DR AW ING INCLUDE CIVIL FOUND ATION DW G. 、 MACHINE ASSEMBLING DW G.
AND CABLE WIRING DW G.
TOTAL EQUIPMENT WEIGHT: 1,731,700KG
4.1.1.CACULATION PLAN OF MILL CAPCITY
ROLLING RATE (300,000T/Y)
No. |
Products |
Billet |
Fin. Rolling Speed (m/sec) |
Pass Time
(sec) |
Pause
(sec) |
Rolling Cycle Time (sec) |
Product Yield (%) |
Annual Production |
Expected Rolling Hours (hrs) | |||||
Size | Area | Unit-W | Size | Length | Weight |
(%) |
(T/Year) | |||||||
(mm) | (mm2) | (kg/m) | (mm) | (m) | (kg) | |||||||||
1 | D10 |
78.5 |
0.617 |
130 |
6.0 |
796 |
11.7 |
110 |
10 |
|
|
5 |
15,000 |
|
2 | D13 |
113.0 |
0.888 |
130 |
6.0 |
796 |
9.5 |
95 |
10 |
|
|
25 |
75,000 |
|
3 | D16 |
176.7 |
1.387 |
150 |
6.0 |
1,060 |
7.71 |
95 |
10 |
|
|
20 |
60,000 |
|
4 | D19 |
314.2 |
2.466 |
150 |
6.0 |
1,060 |
5.23 |
16.18 |
10 |
26.18 |
96 |
20 |
60,000 |
|
5 | D22 |
380.1 |
2.984 |
150 |
6.0 |
1,060 |
5 |
15.6 |
10 |
25.6 |
96 |
5 |
15,000 |
|
6 | D25 |
490.90 |
3.853 |
150 |
6.0 |
1,060 |
3.29 |
14.1 |
10 |
24.1 |
96 |
15 |
45,000 |
|
7 | D32 |
804.25 |
5.313 |
150 |
6.0 |
1,060 |
3.29 |
14.1 |
10 |
24.1 |
96 |
8 |
24,000 |
|
8 |
D40 |
1,256 |
9.865 |
150 |
6.0 |
1,060 |
2.85 |
13 |
10 |
23 |
96 |
2 |
6,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTAL |
|
100 |
300,000 |
5,760 |
4.2.1 Product Mix and Rolling Rate
- II. DESIGN BASIS
2.1.1 Product Mix: Product mix for annual production of 300,000 tons is described as the table “Calculation Plan of Mill Capacity”.
2.1.2 Rolling Rate: With regard to rolling rate, please also refer to the table “Calculation Plan of Mill Capacity”.
2.1.3 Others: Product length of bars: 12M or others
4.2.2 Billet: Continuously cast billets or hot rolled billets
Kind of steel: Low alloy steel for the manufacture of steel bars for reinforcement, rolled steel for general structure.
Section | 100 ~160mmSQ |
Length | 6M ± 10 mm |
Weight | 471~1206kg |
Camber (bow): Max.20mm in 6000mm length , Rhomboidity (right angularity): Less than 3% ,Twist: Less than 1 degree per meter
Temperature of billet discharged: 1100℃~1200℃ (Engineering basis)
Note: The billet above shall have the quality suitable for final products. In order to attain high productivity, that is, improvement of rolling efficiency and material yield, etc. which are resulted from high rolling Rate and most suitable cutting of Bar products , etc., it should be essential to well control the billet tolerance and conditions.
4.2.3 Rolling Capacity
4.2.3.1 Rolling Hours Required: Rolling Hours Requires=5760 Hrs/Year
With regard to rolling hours required, please refer to the table to “Calculation Plan of Mill Capacity”.
4.2.3.2 Annual Working Hours:8 hours/shift×3 shift/day×300 day/year=7200Hr , If operating rate is 80% Operating Rate 0.8=Rolling hour required/Annual working hour , Rolling hour required=0.8×7200=5760Hr This operating ratio is considered to be easily attained.
4.2.4 Steel Grades: The steel grades which are to be processed on the mill are as follows.
- Deformed bar: D10~D40 Steel bar , Applicable standards: JIS 20-2525&24-2536 “Rolled steel for general structure”
- Rung bar:∮10mm~∮40mm Steel bars JIS G 3101&JIS G4051
4.2.5 Rolling Speed: Actual rolling speed: Max. 11.7 m/sec
4.2.6 Rolling Method:1. Strand rolling , Deformed bars: D10~D40mm , Rung bars :∮ 10 mm~∮40mm
4.2.7 Site (Environmental) Conditions
1) Ambient temperature: Max. 35 deg. C (more than 15℃) , Electrical control room and pulpits will be kept in 20~30℃
2) Relative humidity: Max. 98%
3) Altitude: Less than 1,000 m above sea level
1) Electric power
Normal Electric power
- Power receiving: One (1) line
- Supplied power for 3set AC Motor: 3.3kv/3 phases /60HZ/2,000KW
-Supplied power for 10set DC Motor: AC500v/3 phases /60/50HZ/5,600KW
- Voltage fluctuation: Within ±5%
- Frequency fluctuation: Terminals of 3.3kv receiving switch and distributing panel in the electrical equipment room of the plant.
2) Cooling water
|
a. Direct Cooling Water (500 T/hr) |
b. Indirect Cooling Water (150 T/hr) |
pH valve: |
6.5 to 8.5 |
6.5 to 8.5 |
Suspended solid: |
Max. 20 mg/lit |
Max. 10 mg/lit |
M-alkalinity as Ca Co3: |
Max. 300 mg/lit |
Max. 300 mg/lit |
Total dissolved solids: |
Max. 1,500 mg/lit |
Max. 1,500 mg/lit |
Total hardness as Ca Co3: |
Max. 300 mg/lit |
Max. 300 mg/lit |
Fe: |
Max. 3 mg/lit |
Max. 2 mg/lit |
Cl: |
Max. 200 mg/lit |
Max. 200 mg/lit |
So4: |
Max. 200 mg/lit |
Max. 200 mg/lit |
SiO2: |
Max. 50 mg/lit |
Max. 50 mg/lit |
Temperature: |
Max. 32℃ |
Max. 32℃ |
Pressure: |
Max. 4 kgf/cm2 |
Max. 4 kgf/cm2 |
Design pressure: |
3 kgf/ cm2 at the battery Limit of the building |
3 kgf/cm2 at the battery Limit of the building |
ITEM NO. |
EQUIPMENT NAME |
Q’TY | SUPPLIER | CUSTOMER | REMARK | ||
Supply | Country of origin |
Supply |
| ||||
Country | Weight KG | ||||||
M1 | 60TON/HR REHEATING FURNACE |
|
|
|
|
|
|
M101-01 | Charging BED 6MtrW×4.5MtrL CHAIN TYPE | 2 s | ¡ | TAIWAN | 19,000 |
|
|
M101-02 | Roller Way For Charging | 1set | ¡ | TAIWAN | 12,000 |
| 34MtrL |
M101-03 | Hyd. Unit | 1 s | ¡ | TAIWAN | 3,000 |
|
|
M101-04 | Main Pusher | 2 s | ¡ | TAIWAN | 21,200 |
|
|
M101-05 | Furnace (Case8MtrW×22MtrL) | 1 s | ¡ | TAIWAN | 80,000 |
|
|
M101-06 | Hot Wind Fuel Duct | 1set | ¡ | TAIWAN | 42,000 |
|
|
M101-07 | Recuperate | 1 s | ¡ | TAIWAN | 20,000 |
|
|
M101-08 | Chimney | 1 p | ¡ | TAIWAN | 36,000 |
| 40MtrH |
M101-09 | Blower With AC Motor 100HP/4P/3∮/220V | 1 s | ¡ | TAIWAN | 3,600 |
| 590N m3/min |
M101-10 | Burner (Heating Zoon:11set + Socking Zoon:5set) | 16 s | ¡ | TAIWAN | 6,400 |
|
|
M101-11 | H/M Control Computer | 1 s | ¡ | TAIWAN | 100 |
|
|
M101-12 | Auto Control Panel & MCC Panel For Furnace System | 1 s | ¡ | TAIWAN | 1,600 |
|
|
M101-13 | Oil Valve, Oil Pump, Damper, Thermocouple, Oil Flow Meter | 1 s | ¡ | TAIWAN | 3,200 |
|
|
M101-14 | Side Pusher | 1 s | ¡ | TAIWAN | 2,200 |
|
|
M101-15 | Roller Way For Discharging | 1 s | ¡ | TAIWAN | 6,000 |
| 18M |
M101-16 | Day Tank for Heavy Oil With Heater3set | 1 s | ¡ | TAIWAN | 3,500 |
|
|
M101-17 | Refractory Bricks/Blocks | 1Lot |
| ---- |
| ¡ |
|
M1. 60TON/HR REHEATING FURNACE TOTAL WEIGHT KG. | 259,800 |
|
| ||||
|
|
|
|
|
|
|
|
M2 | MILL MECHANCAL SECTION |
|
|
|
|
|
|
M201 | BREAKING DOWN MILL TRAIN ROLLER BEARING |
|
|
|
|
|
|
M201-01 | Roller Way For Furnace To Roughing Mill | 1 s | ¡ | TAIWAN | 8,000 |
|
|
M201-02 | Pusher For Billet Feed Back | 1 s | ¡ | TAIWAN | 2,500 |
|
|
M201-03 | Horizontal 2HI-Mill Stand With Rest Bar | 3 s | ¡ | JAPAN | 19,500 |
|
|
M201-04 | Mill Stand Base Plates | 6 s | ¡ | JAPAN | 3,000 |
|
|
M201-05 | Roll(∮650mm×600mmL) (Assemble In Mill Stand) | 6 s | ¡ | TAIWAN | 10,800 |
|
|
M201-06 | Chock (Assemble In Mill Stand) | 12 s | ¡ | TAIWAN | 4,800 |
|
|
M201-07 | Roller Bearing (Assemble In Mill Stand) | 12 s | ¡ | JAPAN | 1,500 |
|
|
M201-08 | K1 Reducer Gear Box With Pinion Gear | 1 s | ¡ | JAPAN | 14,000 |
| i = 1/60.45 |
ITEM NO. |
EQUIPMENT NAME |
Q’TY | SUPPLIER | CUSTOMER | REMARK | ||
Supply | Country of origin |
Supply |
| ||||
Country | Weight KG | ||||||
M201-09 | K2 Reducer Gear Box With Pinion Gear | 1 s | ¡ | JAPAN | 12,500 |
| i = 1/45.14 |
M201-10 | K3 Reducer Gear Box With Pinion Gear | 1 s | ¡ | JAPAN | 10,800 |
| i = 1/33.65 |
M201-11 | Gear Coupling (Motor - Reducer) | 3 s | ¡ | JAPAN | 2,100 |
|
|
M201-12 | Cardan Shaft (Pinion Stand-Mill Stand) | 3 s | ¡ | JAPAN | 2,400 |
|
|
M201-13 | Cardan Shaft Support | 3 s | ¡ | JAPAN | 1,800 |
|
|
M201-14 | Inlet Guide Through | 3 s | ¡ | TAIWAN | 600 |
|
|
M201-15 | Outlet Guide | 2 s | ¡ | TAIWAN | 400 |
|
|
M201-16 | Outlet Guide & Twist Guide | 1 s | ¡ | TAIWAN | 300 |
|
|
M201-17 | Oil Lubrication System | 1 s | ¡ | JAPAN | 3,500 |
|
|
M201-18 | Roller Way For Roughing Mill To Intermediate Mill | 1 s | ¡ | TAIWAN | 10,000 |
|
|
M201-19 | Hot Billet Shear | 1 s | ¡ | JAPAN | 7,500 |
|
|
M201 BREAKING DOWN MILL TRAIN TOTAL WEIGHT KG. | 116,000 |
|
| ||||
|
|
|
|
|
|
|
|
M202 | ROUGHING MILL TRAIN FIBER BEARING TYPE |
|
|
|
|
|
|
M202-01 | Horizontal 2HI-Mill Stand With Rest Bar | 6 s | ¡ | JAPAN | 36,000 |
|
|
M202-02 | Mill Stand Base Plates | 12 s | ¡ | JAPAN | 8,400 |
|
|
M202-03 | Roll(∮410mm×1,000mmL) (Assemble In Mill Stand) | 12 s | ¡ | TAIWAN | 18,000 |
|
|
M202-04 | Chock (Assemble In Mill Stand) | 24 s | ¡ | TAIWAN | 400 |
|
|
M202-05 | Fiber Bearing (Bakelite) (Assemble In Mill Stand) | 24 s | ¡ | TAIWAN | 100 |
|
|
M202-06 | K4 & K5 Reducer Gear Box 1st | 1 s | ¡ | JAPAN | 7,200 |
| i=1/28.37; |
M202-07 | K4 & K5 Reducer Gear Box 2nd | 1 s | ¡ | JAPAN | 16,000 |
| i=1/1.7; 1/1.2 |
M202-08 | K6 & K7 Reducer Gear Box 1st | 1 s | ¡ | JAPAN | 6,500 |
| i=1/17.476 |
M202-09 | K6 & K7 Reducer Gear Box 2nd | 1 s | ¡ | JAPAN | 14,500 |
| i=1/1.41; 1/1.14 |
M202-10 | K8 & K9 Reducer Gear Box 1st | 1 s | ¡ | JAPAN | 5,400 |
| i=1/4.29 |
M202-11 | K8 & K9 Reducer Gear Box 2nd | 1 s | ¡ | JAPAN | 12,000 |
| i=1/3.24; 12.28 |
M202-12 | Pinion Gear Box | 6 s | ¡ | JAPAN | 21,000 |
|
|
M202-13 | Gear Coupling (Motor - Reducer1st - Reducer2nd) | 12 s | ¡ | JAPAN | 2,400 |
|
|
M202-14 | Join Shaft (Pinion Stand-Mill Stand) | 12 s | ¡ | TAIWAN | 4,800 |
|
|
M202-15 | Join Coupling (Pinion Stand-Mill Stand) | 24 s | ¡ | TAIWAN | 3,600 |
|
|
M202-16 | Inlet Guide Through | 6 s | ¡ | TAIWAN | 900 |
|
|
M202-17 | Outlet Guide Plate Case | 3 s | ¡ | TAIWAN | 500 |
|
|
M202-18 | Outlet Guide & Twist Guide | 3 s | ¡ | TAIWAN | 900 |
|
|
ITEM NO. |
EQUIPMENT NAME |
Q’TY | SUPPLIER | CUSTOMER | REMARK | ||
Supply | Country of origin |
Supply |
| ||||
Country | Weight KG | ||||||
M202-19 | Oil Lubrication System | 1 s | ¡ | JAPAN | 4,000 |
|
|
M202-20 | Roller Way For Roughing Mill To Intermediate Mill | 1 s | ¡ | TAIWAN | 18,000 |
|
|
M202 ROUGHING MILL TRAIN TOTAL WEIGHT KG. | 180,600 |
|
| ||||
|
|
|
|
|
|
|
|
M203 | INTERMEDIATE MILL TRAIN ROLLER BEARING |
|
|
|
|
|
|
M203-01 | Horizontal 2HI-Mill Stand With Rest Bar | 6 s | ¡ | JAPAN | 21,000 |
|
|
M203-02 | Mill Stand Base Plates | 12 s | ¡ | JAPAN | 3,600 |
|
|
M203-03 | Roll(∮300mm×800mmL) (Assemble In Mill Stand) | 12 s | ¡ | TAIWAN | 4,800 |
|
|
M203-04 | Chock (Assemble In Mill Stand) | 24 s | ¡ | TAIWAN | 4,800 |
|
|
M203-05 | Roller Bearing (4Rows+2Trust Load)(Assemble In Mill Stand) | 24 s | ¡ | TAIWAN | 2,400 |
|
|
M203-06 | K10 & K11 Reducer Gear Box 1st | 1 s | ¡ | JAPAN | 9,000 |
| i=1/5.39; |
M203-07 | K10 Reducer Gear Box 2nd | 1 s | ¡ | JAPAN | 5,800 |
| i=1/1.74; |
M203-08 | K11 Reducer Gear Box 2nd | 1 s | ¡ | JAPAN | 4,500 |
| i=1/1.316; |
M203-09 | K12 & K13 Reducer Gear Box 1st | 1 s | ¡ | JAPAN | 8,500 |
| i=1/5.39; |
M203-10 | K12 Reducer Gear Box 2nd | 1 s | ¡ | JAPAN | 4,200 |
| i=1/1.265; |
M203-11 | K13 Reducer Gear Box 2nd | 1 s | ¡ | JAPAN | 4,000 |
| i=1/1; |
M203-12 | K14 & K15 Reducer Gear Box | 1 s | ¡ | JAPAN | 7,200 |
| i=1/3.139; 1/2.583 |
M203-13 | Connecting Shaft For Gear Box 2nd | 2 s | ¡ | JAPAN | 3,000 |
|
|
M203-14 | Pinion Gear Box | 6 s | ¡ | JAPAN | 10,800 |
|
|
M203-15 | Gear Coupling (Motor - Reducer1st - Reducer2nd) | 16 s | ¡ | JAPAN | 3,200 |
|
|
M203-16 | Cardan Shaft (Pinion Stand-Mill Stand) | 12 s | ¡ | TAIWAN | 3,600 |
|
|
M203-17 | Cardan Shaft Coupling (Pinion Stand-Mill Stand) | 24 s | ¡ | TAIWAN | 2,400 |
|
|
M203-18 | Inlet Guide Through | 6 s | ¡ | TAIWAN | 600 |
|
|
M203-19 | Outlet Guide Plate Case | 3 s | ¡ | TAIWAN | 200 |
|
|
M203-20 | Outlet Guide & Twist Guide | 3 s | ¡ | TAIWAN | 600 |
|
|
M203-21 | Oil Lubrication System | 1 s | ¡ | JAPAN | 3,000 |
|
|
M203-22 | Roller Way For Intermediate Mill To Finishing Mill | 4 s | ¡ | TAIWAN | 28,000 |
| 2Strain |
M203 INTERMEDIATE MILL TRAIN TOTAL WEIGHT KG. | 135,200 |
|
| ||||
|
|
|
|
|
|
|
|
M204 | FINISHING MILL TRAIN ROLLER BEARING TYPE |
|
|
|
|
|
|
M204-01 | Horizontal 2HI-Mill Stand With Rest Bar | 6 s | ¡ | JAPAN | 21,000 |
|
|
M204-02 | Mill Stand Base Plates | 12 s | ¡ | JAPAN | 3,600 |
|
|
ITEM NO. |
EQUIPMENT NAME |
Q’TY | SUPPLIER | CUSTOMER | REMARK | ||
Supply | Country of origin |
Supply |
| ||||
Country | Weight KG | ||||||
M204-03 | Roll(∮290mm×800mmL) (Assemble In Mill Stand) | 12 s | ¡ | TAIWAN | 4,800 |
|
|
M204-04 | Chock (Assemble In Mill Stand) | 24 s | ¡ | TAIWAN | 4,800 |
|
|
M204-05 | Roller Bearing (4Rows+2Trust Load)(Assemble In Mill Stand) | 24 s | ¡ | TAIWAN | 2,400 |
|
|
M204-06 | K16 & K17 Reducer Gear Box | 1 s | ¡ | JAPAN | 6,800 |
|
|
M204-07 | K18 & K19 Reducer Gear Box | 1 s | ¡ | JAPAN | 6,500 |
|
|
M204-08 | K20 Reducer Gear Box | 1 s | ¡ | JAPAN | 3,200 |
|
|
M204-09 | K21 Reducer Gear Box | 1 s | ¡ | JAPAN | 3,000 |
|
|
M204-10 | Pinion Gear Box | 6 s | ¡ | JAPAN | 10,800 |
|
|
M204-11 | Gear Coupling (Motor - Reducer) | 10 s | ¡ | JAPAN | 2,000 |
|
|
M204-12 | Cardan Shaft (Pinion Stand-Mill Stand) | 12 s | ¡ | TAIWAN | 3,600 |
|
|
M204-13 | Cardan Shaft Coupling (Pinion Stand-Mill Stand) | 24 s | ¡ | TAIWAN | 2,400 |
|
|
M204-14 | Inlet Guide Through | 6 s | ¡ | TAIWAN | 500 |
|
|
M204-15 | Outlet Guide Plate Case | 3 s | ¡ | TAIWAN | 200 |
|
|
M204-16 | Outlet Guide & Twist Guide | 3 s | ¡ | TAIWAN | 400 |
|
|
M204-17 | Oil Lubrication System | 1 s | ¡ | JAPAN | 3,000 |
|
|
M204-18 | Roller Way For Intermediate Mill To Finishing Mill | 2 s | ¡ | TAIWAN | 6,000 |
| 4Strain |
M204-19 | Flying Shear For Rough Mill Cutting Head Max:SQ55mm | 1 s | ¡ | JAPAN | 4,500 |
|
|
M204-20 | Flying Shear For Intermediate Mill Cutting Head Max:SQ35mm | 1 s | ¡ | JAPAN | 3,500 |
|
|
M204-21 | Pinch Roller For Final Mill | 4 s | ¡ | JAPAN | 3,200 |
|
|
M204 FINISHING MILL TRAIN TOTAL WEIGHT KG. | 96,200 |
|
| ||||
|
|
|
|
|
|
|
|
M3 | PRODUCT COLLECT PACKAGE MACHINE |
|
|
|
|
|
|
M301 | COOLING BED EQUIPMENT 6MtrW×55MtrL |
|
|
|
|
|
|
M301-01 | 4 Strands Run In Frame With Kick Of 55MtrL/PICH 1Mtr | 1 s | ¡ | TAIWAN | 55,000 |
|
|
M301-02 | Fixed Rakes | 110 p | ¡ | TAIWAN | 16,000 |
|
|
M301-03 | Moving Rakes | 110 p | ¡ | TAIWAN | 18,000 |
|
|
M301-04 | Fixed Frame | 11 p | ¡ | TAIWAN | 3,000 |
|
|
M301-05 | Moving Frame With Cams Roller Guide | 22 p | ¡ | TAIWAN | 8,000 |
|
|
M301-06 | Cams Shaft Group With Drive Equipment & Weights Frame | 24 s | ¡ | TAIWAN | 20,000 |
|
|
M301-07 | Aligning Rollers With Reducer Gear Motor | 80 s | ¡ | TAIWAN | 3,200 |
|
|
M301-08 | Raise Transport For Run Out With Cam Type Drive | 55 s | ¡ | TAIWAN | 24,000 |
|
|
ITEM NO. |
EQUIPMENT NAME |
Q’TY | SUPPLIER | CUSTOMER | REMARK | ||
Supply | Country of origin |
Supply |
| ||||
Country | Weight KG | ||||||
M301-09 | Run Out Roller Table 58M/PICH 1Mtr | 11 s | ¡ | TAIWAN | 32,800 |
|
|
M301 COOLING BED EQUIPMENT TOTAL WEIGHT KG. | 180,000 |
|
| ||||
|
|
|
|
|
|
|
|
M302 | LENGTH CUTTING & FINISHING SYSTEM |
|
|
|
|
|
|
M302-01 | Cold Shear (Cut Force D32×12pcs 400Ton) | 1 s | ¡ | JAPAN | 22,000 |
|
|
M302-02 | Length Cutting Device Max:24M/2Car | 1 s | ¡ | JAPAN | 35,000 |
|
|
M302-03 | Roller Table 24MtrL/PICH 1MtrL | 1 s | ¡ | TAIWAN | 12,000 |
|
|
M302-04 | Product Transfer(Type : Chain Traversing) 24MtrL | 1 s | ¡ | TAIWAN | 36,000 |
|
|
M302-05 | Auto Binding Machine TYPE:ASV20 | 4 s | ¡ | JAPAN | 10,200 |
| DATON JAPAN |
M302-06 | Transfer Roller Table | 1 s | ¡ | JAPAN | 18,200 |
| TANAKA JAPAN |
M302-07 | Auto Bundling Machine SUND BIRSTA KNSB 6/650 | 1 s | ¡ | SWIDEN | 2,600 |
| SUND SWIDEN |
M302-08 | Product Transfer Roller Table | 3 s | ¡ | TAIWAN | 50,000 |
|
|
M302-09 | Transportation Machine (Type : Chain Traversing) | 1 s | ¡ | TAIWAN | 21,000 |
|
|
M302-10 |
| 2 s | ¡ | TAIWAN | 3,000 |
|
|
M302 LENGTH CUTTING & FINISHING SYSTEM EQUIPMENT TOTAL WEIGHT KG. | 210,000 |
|
| ||||
|
|
|
|
|
|
|
|
E1 | POWER RECEIVING & DISTRIBUTION SYSTEM |
|
|
|
|
|
|
E101-01 | DC Motors 600HP/600V/650~1,300rpm For Breaking Down | 3 s | ¡ | TAIWAN | 17,400 |
|
|
E101-02 | DC Motors 600HP/600V/650~1,300rpm For Rough Mill | 2 s | ¡ | TAIWAN | 11,600 |
|
|
E101-03 | DC Motors 800HP/600V/650~1,300rpm For Rough Mill | 1 s | ¡ | TAIWAN | 6,800 |
|
|
E101-04 | AC Motors 800HP/3,300V/12P/580r.p.m For Intermediate | 3 s | ¡ | TAIWAN | 19,500 |
|
|
E101-05 | DC Motors 600HP/600V/650~1,300rpm For Finishing Mill | 1 s | ¡ | TAIWAN | 5,800 |
|
|
E101-06 | DC Motors 1,000HP/600V/650~1,300rpm For Finishing Mill | 1 s | ¡ | TAIWAN | 8,200 |
|
|
E101-07 | DC Motors 800HP/600V/650~1,300rpm For Finishing Mill | 2 s | ¡ | TAIWAN | 13,600 |
|
|
E101-08 | DC Motors 600HP On/Off Panel & Control Panel | 3 s | ¡ | TAIWAN | 1,800 |
|
|
E101-09 | DC Motors 600HP On/Off Panel & Control Panel | 2 s | ¡ | TAIWAN | 1,200 |
|
|
E101-10 | DC Motors 800HP On/Off Panel & Control Panel | 1 s | ¡ | TAIWAN | 600 |
|
|
E101-11 | AC Motors 800HP On/Off Panel & Control Panel | 3 s | ¡ | TAIWAN | 1,800 |
|
|
E101-12 | DC Motors 600HP On/Off Panel & Control Panel | 1 s | ¡ | TAIWAN | 600 |
|
|
E101-13 | DC Motors 1,000HP On/Off Panel & Control Panel | 1 s | ¡ | TAIWAN | 600 |
|
|
E101-14 | DC Motors 800HP On/Off Panel & Control Panel | 2 s | ¡ | TAIWAN | 1,200 |
|
|
ITEM NO. |
EQUIPMENT NAME |
Q’TY | SUPPLIER | CUSTOMER | REMARK | ||
Supply | Country of origin |
Supply |
| ||||
Country | Weight KG | ||||||
E101-15 | 11.4KV Electric Receive Equipment | 5 s | ¡ | TAIWAN | 3,000 |
|
|
E101-16 | Transformer 2.0MVA/11.4KV-550V For Breaking Down | 1 s | ¡ | TAIWAN | 6,500 |
|
|
E101-17 | Transformer 2.0MVA/11.4KV-550V For Rough Mill | 1 s | ¡ | TAIWAN | 6,500 |
|
|
E101-18 | Transformer 2.5MVA/11.4KV-3,300V For Intermediate | 1 s | ¡ | TAIWAN | 7,800 |
|
|
E101-19 | Transformer 3.0MVA/11.4KV-550V For Finishing Mill | 1 s | ¡ | TAIWAN | 8,500 |
|
|
E101-20 | Transformer 1.0MVA/11.4KV-440V/220V/110V | 1 s | ¡ | TAIWAN | 5,200 |
|
|
E101-21 | Operating Desk | 4 s | ¡ | TAIWAN | 400 |
|
|
E101-22 | Auto Control Panel & MCC Panel For Furnace System | 1 s | ¡ | TAIWAN | 2,000 |
|
|
E101-23 | Sensor Control-Photocell | 1 s | ¡ | TAIWAN | 200 |
|
|
E101-24 | Auto Control Panel & MCC Panel For Product Collect Package | 1 s | ¡ | TAIWAN | 2,400 |
|
|
E101-25 | MCC Panel For Public System | 1 s | ¡ | TAIWAN | 1,600 |
|
|
E101-26 | H/M Control Computer | 1 s | ¡ | TAIWAN | 200 |
|
|
E1 POWER RECEIVING & DISTRIBUTION SYSTEM TOTAL WEIGHT KG. | 135,000 |
|
| ||||
|
|
|
|
|
|
|
|
P1 | PUBLIC SYSTEM EQUIPMENT |
|
|
|
|
|
|
P101 | AIR COMPRESSORS SYSTEM |
|
|
|
|
|
|
P101-01 | 150HP Compressors Screw Type FUSEN TAIWAN | 3 s | ¡ | TAIWAN | 6,000 |
| NO.1#,8#,9# |
P101-02 | 60HP Compressors Screw Type FUSEN TAIWAN | 4 s | ¡ | TAIWAN | 4,800 |
| NO.2#,3#,4#,5# |
P101-03 | 100HP Compressors Screw Type FUSEN TAIWAN | 2 s | ¡ | TAIWAN | 3,600 |
| NO.6#,7# |
P101-04 | Receiver Tank | 3 s | ¡ | TAIWAN | 4,800 |
|
|
P101-05 | Refrigerated Air Dryer | 3 s | ¡ | TAIWAN | 1,800 |
|
|
P102 | WATER SYSTEM PUMP |
|
|
|
|
|
|
P102-01 | Indirect Water Pump 40HP/60HZ/3∮/220V | 4 s | ¡ | TAIWAN | 3,200 |
|
|
P102-02 | Direct Water Pump 50HP/60HZ/3∮/220V | 4 s | ¡ | TAIWAN | 3,600 |
|
|
P102-03 | Scale Water Outlet Pump 50HP/60HZ/3∮/220V | 3 s | ¡ | TAIWAN | 2,700 |
| NO.MA,MB,MC |
P102-04 | Scale Water Return Pump 50HP/60HZ/3∮/220V | 2 s | ¡ | TAIWAN | 1,800 |
| NO.M43,M44 |
P102-05 | Cooling Water Return Pump 25HP/60HZ/3∮/220V | 5 s | ¡ | TAIWAN | 2,000 | M39,M40,M41,M42,M42A | |
P102-06 | Cooling Tower Pump 20HP/60HZ/3∮/220V | 2 s | ¡ | TAIWAN | 800 |
| NO.M47,M48 |
P103 | E.O.T. CRANE |
|
|
|
|
|
|
P103-01 | A1. Span 18.925M / 7.5Ton E.O.T. Crane | 1 s | ¡ | TAIWAN | 14,000 |
|
|
P103-02 | A2. Span 18.925M / 10Ton E.O.T. Crane | 1 s | ¡ | TAIWAN | 16,000 |
|
|
ITEM NO. |
EQUIPMENT NAME |
Q’TY | SUPPLIER | CUSTOMER | REMARK | ||
Supply | Country of origin |
Supply |
| ||||
Country | Weight KG | ||||||
P103-03 | A3. Span 18.925M / 7.5Ton E.O.T. Crane | 1 s | ¡ | TAIWAN | 14,000 |
|
|
P103-04 | B2、B3、B5 .Span 12.715M / 5Ton E.O.T. Crane | 3 s | ¡ | TAIWAN | 18,000 |
|
|
P103-05 | B4、B6、Span 12.715M / 7.5Ton E.O.T. Crane | 2 s | ¡ | TAIWAN | 15,000 |
|
|
P103-06 | C1 Span 14.695M / 5Ton E.O.T. Crane | 1 s | ¡ | TAIWAN | 5,500 |
|
|
P103-07 | C2、C3、C4 Span 14.695M / 10Ton E.O.T. Crane | 3 s | ¡ | TAIWAN | 24,000 |
|
|
P1 PUBLIC SYSTEM EQUIPMENT TOTAL WEIGHT KG. | 141,600 |
|
| ||||
|
|
|
|
|
|
|
|
S1 | SPARE PARTS EQUIPMENT |
|
|
|
|
|
|
S101-01 | Spare Blower With AC Motor 100HP/4P/3∮/220V | 1 s | ¡ | TAIWAN | 3,600 |
| 590N m3/min |
S101-02 | Spare Recuperate | 1 s | ¡ | TAIWAN | 20,000 |
|
|
S101-03 | Spare Roller For Breaking Down Mill DIA∮650mm×600mmL | 12 p | ¡ | TAIWAN | 21,600 |
| 6pcs With Chock |
S101-04 | Spare Roller For Rough Mill DIA∮410mm×1,000mmL | 24 p | ¡ | TAIWAN | 36,000 |
|
|
S101-05 | Spare Fiber Bearing For Rough Mill | 24 p | ¡ | TAIWAN | 200 |
|
|
S101-06 | Spare Stand With Roller & Chock For Intermediate Mill | 6 s | ¡ | TAIWAN | 30,000 |
|
|
S101-07 | Spare Roller For Intermediate Mill DIA∮300mm×800mmL | 24 p | ¡ | TAIWAN | 12,000 |
| 12pcs With Chock |
S101-08 | Spare Stand With Roller & Chock For Finishing Mill | 6 s | ¡ | TAIWAN | 30,000 |
|
|
S101-09 | Spare Roller For Finishing Mill DIA∮300mm×800mmL | 36 p | ¡ | TAIWAN | 18,000 |
| 12pcs With Chock |
S101-10 | Spare Inlet Guide、Outlet Guide Plate、Outlet Twist Guide | 24 s | ¡ | TAIWAN | 3,000 |
|
|
S101-11 | Spare DC Motors 600HP/600V/650~1,300rpm | 1 s | ¡ | TAIWAN | 5,800 |
|
|
S101-12 | Spare DC Motors 800HP/600V/650~1,300rpm | 1 s | ¡ | TAIWAN | 6,800 |
|
|
S101-13 | Spare AC Motors 800HP/3,300V/12P/580r.p.m | 1 s | ¡ | TAIWAN | 6,500 |
|
|
S101-14 | Spare Flying Shear For Rough Mill Max:SQ55mm | 1 s | ¡ | JAPAN | 4,500 |
|
|
S101-15 | Spare Flying Shear For Intermediate Mill Max:SQ35mm | 1 s | ¡ | JAPAN | 3,500 |
|
|
S101-16 | Spare Cold Shear (Cut Force D32×12pcs 400Ton) | 1 s | ¡ | JAPAN | 22,000 |
|
|
S101-17 | Spare 2HI Pinion Gear Box | 2 s | ¡ | JAPAN | 3,600 |
|
|
S101-18 | Other Spare Parts | 1 s | ¡ | TAIWAN | 50,000 |
|
|
S101-19 | Assembling Drawing (Include : Civil Foundation DWG、Machine Assembling DWG. And Cable Wiring DWG.) |
1 s |
¡ |
TAIWAN |
200 |
|
|
S1 SPARE PARTS EQUIPMENT TOTAL WEIGHT KG. | 277,300 |
|
| ||||
SUB. SUPPLY TOTAL WEIGHT KG. | 1,731,700 |
|
|