1-3-9.SAF-T-BAR T型電軌(T SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄
1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load
1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load
1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load
1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load
1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load
1-6.CLUSTER電軌CLUSTER BAR 下載down load
Collectors with self-lubricating contacts for quiet operation and long life. Multiple collectors will be supplied as single units times the number of phases
# Poles |
Shoe Size | Towlines Included? |
Shoe Matl |
Recommended For: |
Cap. Part No. |
Single | Short | No | Chromium Copper | Systems using special towing arrangements | 30 A TE301ASCR |
Single | Short | Yes | Chromium Copper | Systems with bend radii tighter than 48" | 30 A TE301CR |
Dual | Short | Yes | Chromium Copper | Systems with bend radii tighter than 48" | 30 A TE302CR |
Triple | Short | Yes | Chromium Copper | Systems with bend radii tighter than 48" | 30 A TE303CR |
Single | Standard | Yes | Chromium Copper | Most systems without tight radii | 50A TE501CR |
Single | Standard | No | Chromium Copper | Systems without tight radii | 50A TE501ASCR |
Dual Standard Yes Chromium Most systems without tight radii 50A TE502CR Copper
Triple | Standard | Yes | Chromium Copper | Systems without tight radii | 50A TE503CR |
The Tow Bar is an optional mounting bracket for Series T collectors. It is designed to mount to a 1" (25.4 mm) square bar and connect to the standard towlines supplied with the Series T collector assemblies. The threaded rod is 18 inches long and is equipped with a clip at each end which provides a connection point for the S-hook at the end of the T-bar towlines. The TB18 will provide the proper angle of pull to ensure smooth travel of the collectors as they are pulled through the rail.
TB18Factory curved conductor sections for applications requiring bends and curves. Please contact factory for further information and pricing.
- Minimum Bend Radius is 12"
- *T-Bar curves use different joint clip than the standard straight bar.
For Bar Standard Heat Type (PVC) | Standard Heat Standard Heat (GRD) (UV) | Medium Heat (Lexan) | High Heat (Fiberglass) | Joint* |
TA65 TA65X10-CV | TA65X10G-CV N/A | TA65HHX10-CV | N/A | TJS100 |
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1-3-8.SAF-T-BAR T型電軌(T SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load Connects and aligns standard 10' conductor lengths. Consists of a 4" joint cover that slides over the exposed joint area to complete the insulation. The joint cover locks in place by means of indents and is formed of the same material as the insulating conductor cover. Splice joints are pre-installed on one of complete conductor TJ65 The TF100 is a terminal lug with insulating cover that clamps onto a 3/4" (19.1 mm) length of bare conductor to feed power to the bar. It will accept wires up to # 6 flex. Rated at 100 amperes. The conductor may also be fed by securing a standard terminal lug to the 1/4" hole in the end of the conductor and taping over it for insulation. TF100 End Cap TN100C is a sleeve required to complete the insulation of the conductor. It extends 1/2" (13 mm) over the end of the bar. As an alternative, the conductor may be cut back so that the regular insulating cover extends 1/2" beyond the end of the conductor. End Cap may also be used as a transfer end cap having a ± 1/8" (± 3.2 mm) tolerance with a 1" (25 mm) gap setting on interlocks. TN100C A rigid plastic sleeve, providing 1/2" (13 mm) over-surface gap electrically, for electrical segmentation of conductor bars. A self-supporting sleeve. TA65IS Nylon coated stamped steel hanger clamps. Can be furnished in multiples on 1" (25 mm) centers. Can be mounted using cross bolt or back bolt. Bolts are 1/4" and require a Phase Part No. 1 TH101 2 TH201 3 TH301 4 TH402 5 TH502 5/16" mounting hole. Hangers are required every 5' (1.52 m) of conductor. Joints should be located not more than 3" (76.2 mm) from hangers to avoid flexing. Note: A spool mount insulator hanger option is available as an alternative - Contact Factory1-3-7.SAF-T-BAR T型電軌(T SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load Series T conductor bars are constructed of roll-formed galvanized steel and are supplied with rail insulation along with the joint kit pre-mounted to one end of the conductor bar. The galvanized steel version provides a current capacity of 65 Amps at 30°C ambient temperature and continuous duty. Description TA65 Material Galvanized Steel Nominal current (Amps) 1 65 DC resistance (ohms/ft) 0.0007 AC Impedance (ohms/ft at 60Hz) 0.0018 Weight 3.0 lb per 10 ft bar(1.36 per 3.05 m bar) Max. Voltage (V) 600 Support Spacing (ft) 5.0 Standard Rail Length (ft) 10 feet - Other lengths on request Maximum Rail Temperature 160OF at 260 PSI (standard cover) 260OF at 260 PSI (high temperature Lexan cover) Conductor Mounting Orientation Can be installed in either vertical or horizontal mode Curves Can be curved in our factory to a 12" (305 mm) minimum radius, using 30 Amp collector shoes. Basic Series T Part Numbers Bar Type TA65 Phase Bar Part No. 2 Ground Bar Part No. 3 Med Heat Bar Part No. 4 Joint Kit Std Heat Part No. 6 Joint Kit Med Heat Lexan Part No. 4 Power Feed Part No. Power Feed Med. Heat Lexan Part No. End Cap Part No. 7 TA65X10 TA65X10G TA65HHX10 TJ65 TJ65HH TF100 TF100HH TN100C 1 Nominal current is based on 30°C and is for 100% duty. 2 Complete with normal phase rail cover, orange rigid PVC, 160°F heat distortion point, 260psi, self extinguishing. 3 Complete with ground rail cover, green rigid PVC, 160°F heat distortion point, 260psi, self extinguishing. 4 Complete with red Lexan medium heat cover, 260°F heat distortion point, 260psi, self extinguishing. 6 Series T conductor kits are provided with the rail joint pre-mounted to the rail. If special cuts are required, use this part number to order the extra joint kit 7 End caps available for "standard heat" applications only.1-3-6.SAF-T-BAR T型電軌(T SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load Rapid installation. Slide-on or snap-on joint clips and multiple bar assemblies. One unit mounting for quick, easy installation Skin-tight, rigid PVC insulation runs cooler, will not deform under clamp pressure Twin contact conductor. Two internal contact grooves track the collector. Provides for excellent ventilation with high current capacity for its weight Hand-safe design Current capacity1 TA65 65 amps Material TA65 Galvanized Steel Rail with Rigid PVC Insulation rated at 1600 F Other features Collector is "captured" within the "twin-contact" conductor profile of the bar, assuring good contact Compact dimensions for efficient use of minimal space. One square inch per conductor. Modular design of this system facilitates use of multiple conductors easily mounted in various combinations with multiple collector assemblies. Atmospheric specifications Series T Saf-T-Bar is not recommended for dirty applications. Insulating hanger option A spool mount insulator hanger option is available as an alternative. Insulating cover options Insulating covers are rigid PVC extrusions rated at 160oF operating temperature and Lexan extrusions rated at 260oF. Both materials are self-extinguishing. 1Ampere ratings are based on continuous service with a 30oC rise.1-3-5.SAF-T-BAR T型電軌(T SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load Safety Precautions Please observe the following safety recommendations when selecting, installing or maintaining any conductor bar system. Regulations: Please ensure the system is selected, located and installed in accordance to all relevant local, state and federal standards and regulations and that unauthorized personnel do not have access to any part of the system when energized. Electrical Connections: Please ensure all electrical connections, including connection to the conductor bar power feed and installation and connection of the current collectors is conducted by an experienced and qualified personnel. Lock-Out: During installation and/or service, please always lock out/tag out all electrical power before commencing any works on or around the conductor bar system.1-3-4.SAF-T-BAR T型電軌(T SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load Maximum voltage for all Series - 600 volts. 1 Nominal current is based on 30°C and 100% duty cycles. 2 Weight includes both the bar material and the insulating cover. 3 AC impedance is measured in ohms/ft based on 30°C and the largest typical bar centers. Please adjust as necessary for other ambient temperatures and/or bar centers. 4 DC resistance is measured in ohms/ft based on 30°C and the largest typical bar centers. Please adjust as necessary for other ambient temperatures and/or bar centers. 5 Maximum nominal voltage is based on standard insulation materials and spacing. For higher voltage applications, please consult the factory.1-3-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load System Components: Conductor Bar: Selected to meet ampacity, voltage drop, duty cycle, environmental, and application requirements. Rail Joints : Required for each connection, unless the joint is pre-mounted to the bar - Series C and Series T only. Hanger/Anchor Clamps: Must be installed at the spacing specified in this catalog. Anchor points must be determined and set according to the expansion of the system. Hangers must be installed at least 6"(152 mm) from any rail joint or power feed to allow for adequate system expansion. Support Arms: Support arms are required at each hanger clamp location and must be of sufficient strength to ensure safe suspension of the conductor bar system. Power Feeds: The ideal location for a single power feed is the center point of the system to yield the minimum voltage drop. A minimum of one power feed is required per pole. Expansion Sections: Expansion sections are required for installations beyond certain total system lengths - See Pg. 65. End Caps: End caps are required to insulate the system at the rail ends. Collectors: Collectors must be selected to meet the amperage requirements of crane/machine and the related duty cycle of the application. Collector Towing Arm: Is required for each set of current collectors and is required to tow the collector assembly. National Electric Code Ampacity Requirements For one motor, use 100% of motor nameplate full load ampere rating. For multiple motors on a single crane or hoist, the minimum circuit ampacity of the power supply conductors on a crane or hoist shall be the nameplate full load ampere rating of the largest motor or group of motors for any single crane motion, plus 50% of the nameplate full load ampere rating of the next largest motor or group of motors. For multiple cranes and/or hoists supplied by a common conductor system, compute the motor minimum ampacity for each crane as in step (2), add them together and multiply the sum of the demand factor from the following table: Number of cranes Demand factor 2 .95 3 .91 4 .87 5 .84 6 .81 7 .78 For constant loads such as magnets, lights, and air conditioners, etc., plus high duty cycles, use full load amperage, in selecting conductor size. System Calculations The Specification Data Sheets on pages 6-7 will help you collect information about your application. Also, see Pgs. 83-88 for other considerations that will help you choose the correct conductor bar system for your application. Please also refer to your relevant local, state/provincial, and federal regulations to make sure that the correct material is selected. In the USA, refer to calculation methods used in NEC 610-14(e). For constant loads such as magnets, lights, and air conditioners, etc., plus high duty cycles, use full load amperages to select conductor size. Once these values are determined, depending upon the ambient temperature, apply ampacity correction factors (as per table 610.14(A). Voltage Drop Calculation - See also Pgs. 84 and 87. As most motors are designed to operate with a 2.5% to 5% voltage drop, divide volts lost by line voltage to determine if a larger conductor or additional feed points are required. See tables for values Z and R. 3 phase AC Volts lost = 1.73 x Z x Length in feet from feed x Ampere load 1 phase AC Volts lost = 2 x Z x Length in feet from feed x Ampere load DV Volts lost = 2 x R x Length in feet from feed x Ampere load1-3-2.SAF-T-BAR T型電軌(T SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load The Saf-T-Bar line of conductor bar products was originally manufactured by the Howell Corporation and is now part of the Conductix-Wampfler product family. Saf-T-Bar is designed to provide customers with a cost effective, yet highly reliable system for the transmission of electrical energy. Each system is designed with simplicity and reliability in mind. The performance of the product line has been proven in the field for over 30 years. Saf-T-Bar® is Ideal for: Small to Large Cranes • Hoists Conveyors • ASRS Systems (T Series) Monorails and Trolleys • Other Moving Equipment Current range @ 600 Volts Maximum: C Series: 90A, 110A, 250A, 300A, 350A H Series: 500A, 750A, 1000A, 1500A T Series: 65A Maximum Speed: 900 ft/min (274 meters/min) Series C The Series C range of conductor bars is available in capacities from 90 amps through toing pressure. The push-pin joint system requires no loose hardware to install. C Series bars are available with standard rigid PVC insulation, or optional medium-heat Lexan or high-heat fiberglass insulation. Available accessories include single or tandem collectors, various single or multi-pole hanger clamps (3 or 4 pole), isolation sections, and expansion sections for longer runs.350 amps and can be mounted in any plane. The "C"-shaped metal guideway provides positive tracking of the collector shoe within the profile of the bar; the shoe will track with or without the cover. The flat contact surface of the bar and copper graphite shoe yields minimal shoe wear. Skin-tight insulation runs cooler and will not deform under clamp- Series H The Series H Conductor Bar has the highest current rating of the Saf-T-Bar lines, available in four amperages; 500, 750, 1000, and 1500 amps. Each of the profiles are constructed of extruded aluminum with an integrated stainless steel contact channel rolled into aluminum material to ensure positive tracking of the collector and optimum collector shoe wear. This series is available with standard or high temperature insulation covers and a vast array of accessories. Series T The T Series system is unique to Conductix-Wampfler and features a captive collector concept resulting in an extremely compact system. The conductor bars are supplied with pre-mounted joints. Using the jointing tool, adjoining rails can be connected quickly and easily. Special spring collectors are constructed of a chromium-copper material which ensures optimized collector wear. Available in 65 amp galvanized steel with a full line of accessories.1-3-1.SAF-T-BAR T型電軌(T SERIES CONDUCTOR)
1.C&W電軌系統(SAF-T-BAR)新目錄 1-1.SAF-T-BAR C型電軌(C SERIES CONDUCTOR) 下載down load 1-2.SAF-T-BAR H型電軌(H SERIES CONDUCTOR) 下載down load 1-3.SAF-T-BAR T型電軌(T SERIES CONDUCTOR) 下載down load 1-4.INSUL-8 8字型電軌(INSUL-8 CONDUCTOR) 下載down load 1-5.INSUL-8側向8型電軌(INSUL-8 SIDE CONTACT CONDUCTOR BAR) 下載down load 1-6.CLUSTER電軌CLUSTER BAR 下載down load